Drilling Waste Management – China Kosun Equipment

Drilling waste Management

Drilling fluids and cuttings are emitted during drilling. According to the American Petroleum Institute estimates that only 1995, the United States onshore drilling to produce about 150 million bbl drilling waste, so the drilling waste recycling is urgent need nowadays.

In order to minimize drilling waste , the use of environmentally friendly tertiary waste treatment methods:
(1) adjust the drilling process or use the appropriate drilling fluid, so that the waste generated by the drilling process at least;
(2) will have been reduced to Minimum drilling waste is recycled as much as possible; and
(3) Drilling waste treatment  that can not be recycled by lawful meant.

drilling waste management
drilling waste management

1. Use synthetic base drilling fluid
The new synthetic base drilling fluid has the drilling characteristics of oil-based mud, but does not contain polycyclic aromatic hydrocarbons, but also has low toxicity, faster biodegradability and low bioaccumulation. Will not bring great environmental impact to the seabed. Compared with water-based mud, synthetic mud makes the wellbore cleaner and more stable, resulting in fewer cuttings and can be recycled, usually water-based mud cuttings directly into the sea.

2.Drilling fluid recycling
Will be used oil-based mud and water-based mud recycling, to minimize the amount of drilling waste emissions.

3. Treatment of drilling waste
Conventional land-based drilling waste is treated by first extracting the liquid portion of the slurry pool and then landing or dispersing the remaining solid material in situ. In oil and gas production areas, oilfield waste is dedicated to landfills; other areas will meet the emission standards of drilling waste transported to urban or industrial waste landfill. Another approach is to recycle the waste into the formation through the drilling annulus, including pouring the effluent into the formation fractures at a pressure above the formation fracture pressure or pouring the effluent into the formation at a pressure below the formation fracture pressure Natural cracks and salt holes.

Oil and gas industry has made great progress in environmental protection, there are a variety of drilling waste disposal methods, operators can be in accordance with the relevant legal requirements, cost and environmental requirements to choose the most appropriate drilling dirt treatment methods. New drilling waste disposal methods are being studied to meet future environmental requirements.

Drilling Waste Treatment System – From Kosun Manufacturer

Drilling Waste Treatment

Drilling waste treatment more and more get recognized and popoular in industry.

Over the past few decades, the oil and gas industry has taken various measures to minimize the waste generated by drilling in order to better protect the environment and public safety.

Drilling operators use environmentally friendly tertiary waste treatment methods to deal with drilling waste:
in the first stage, the operator adjusts the drilling process or displaces the appropriate drilling fluid to minimize the waste generated during the drilling process. This is both for the operator to reduce the cost of dirt treatment, but also more conducive to environmental protection.
The second stage, will have been reduced to a low limit of drilling waste as much as possible recycling.
The third level, through a legitimate way to deal with can not be recycled drilling waste.

drilling waste treatment
drilling waste treatment

Offshore drilling waste treatment   is limited to emissions, re-injection or return to shore.

In contrast, land operators have a large range of options in dealing with drilling fluids. Usually onshore drilling waste in situ; on the offshore platform, most of the water-based mud and cuttings and synthetic slurry are poured into the sea; some land drilling waste is transported to commercial waste disposal outside the well site And offshore oil-based mud and cuttings must be returned to shore or re-injected into the ground at the well site.

At present, drilling companies are studying new drilling fluids for different stratigraphic conditions. The new drilling fluid not only has the proper drilling characteristics, but also contains less harmful additives that inhibit vegetation growth.

The use of new, more environmentally friendly additives in place of important components in drilling fluids, such as the use of ilmenite powder instead of barite powder as a mud aggravating agent, can reduce the impact on the environment.
Current drilling fluid heat treatment costs are high, and not suitable for offshore use. The future may improve the drilling fluid heat recovery drilling waste treatment technology, reduce processing costs, improve the organic lye recovery rate. The new approach will improve safety and effectiveness and make it suitable for offshore drilling platforms.

Drilling Waste Treatment by Kosun Manufacturer

drilling waste treatment

Drilling waste water is one of the main pollution sources of oil exploration enterprises. In the process of drilling, the treatment measures and effects of drilling wastewater are directly related to whether the drilling technology is reasonable in technology and economy, and it is also a major problem to avoid the impact on the surrounding agriculture, animal husbandry and fishery.

Waste water treatment process of new ideas, the development of new wastewater treatment process is a new process of environmental protection workers in the oil industry’s top priority.

drilling waste treatment
drilling waste treatment

Most of the major domestic oilfield treatment of drilling waste water using chemical coagulation treatment after discharge. Because coagulation can only remove the colloidal or suspended particulate contaminants in the water, and little effect on some of the mud treatment agents that have already formed the solution. This is also the main problem with the use of chemical coagulation methods to deal with the existence of drilling wastewater.

Drilling waste management , the current can not be separated from the chemical coagulation of this part of the successful development of drilling wastewater treatment of pharmaceuticals, is the key to solve the treatment of drilling wastewater. Chemical coagulation is the traditional process of drilling wastewater treatment.

Drilling wastewater treatment process has not been a new breakthrough, to explore the new drilling wastewater treatment process is another study of drilling wastewater treatment. Biological purification drilling waste water with its very low cost, easy management and other advantages to become a promising approach.

KOSUN will wholeheartedly serve the customers at home and abroad with abundant technological strength and perfect after-sales service system. KOSUN is looking forward to negotiation and cooperation with you!

According to customer oriented, KOSUN will recommend the most suitable products for customers according to their practical requirements and provide them with reliable and high-quality products.

KOSUN has the confidence to provide much more cost-effective equipment and mud systems in 2017.

Drilling Waste Management Market-Global Market

Drilling Waste Management Market

Drilling waste management market cover all over the world that equipment recoginized all over the world and appraised all over the world.

With the development of the industry, we are facing more and more challenges
and responsibility to protect our environment. At the same time, government agencies continue to increase the limit emission polls cut into the environment.
Support both goals Industry and regulatory agencies.
Kosun has been developed sturdy drilling waste management equipment to lessen pollution.

Drilling waste management system module
Drilling waste management equipment module

KOSUN is registered in Beijing as an import-export trading company specializing in well-drilling solid control equipments, drilling Rig accessories and mud services in the oil field. KOSUN Oil Service takes charge of the promotion, sales and after-sales service of its products in Chinese market. As one of the main partners of DERRICK in Chinese market, KOSUN Oil Service is available to provide all series of products and accessories of DERRICK to customers in China.

drilling waste management system
drilling waste management system

1. Kosun was established in 1992, the oil field solid control equipment has 25 years of history.
2. Kosun products are exported to Russia, Kazakhstan, Turkmenistan, Azerbaijan, Egypt, Nigeria, Malaysia, Canada, India and Mexico and other 70 countries.
3. Kosun  is one of the earliest manufacturers of ancillary drilling equipment in China and the exclusive manufacturer of oil field solid control equipment.
As China’s first API control of solid control equipment manufacturers.
4.KOSUN has more than 76 patents on solid control and drilling mud waste management equipment.
5. Corson products through the European DNV CE and the Russian TP TP certification.
6.KOSUN Solids America LLC is China’s first US-based solid control company.
7. Kosun management system production in line with HSE system ISO900 and ISO 1: 2008, to ensure your safety products.
8. Kosun  has the right to use the API Q1 logo, is the oil and Sinopec oil drilling equipment and parts of a network provider.
9. The total area of ​​the Solid Control System is more than 70,000 square meters (700,000 square feet).
10. The establishment of after-sales service companies in Kazakhstan and Indonesia and the development of high standards in nearly 20 countries, responsible for sales and after-sales services.
11. KOSUN is SCOMI and BRANDT partners in China.
12.KOSUN has a special equipment for manufacturing vibrating shaker screens in Asia’s largest screen center city.

We are looking forward to cooperation with you.

Drilling Waste Management Market of Kosun Manufacturer

Drilling Waste Management Market

Drilling waste management Market of Kosun merge global resources, based on in China market.

The drilling waste management system is used for removing drilling fluids from the drilling cuttings and clean the fluids for resuse, minimize drilling waste to save transportation costs.

1.Oil-based cuttings can decrease OOC by 3% to 5%;
2.and for water-based cuttings,
3. can reduce the water content of each shipment.

Kosun Drilling Waste Management Market
Drilling Waste Management Market

As for the standard drilling waste management unit, which is composed of below: 
1. one vertical cutting dryer
2.1 settling centrifuge
3.two screw pumps for the feed
4.rinsing centrifuge
5.2 or more units
6.A screw conveyor for conveying cuttings
7.a liquid collection tank with vertical cuttings dryer and
telescopic
8.electric cradles 
9.control systems.
10.a dry shaker

KOSUN will  set foot in China market, provide all-around and one-stop oil drilling fluid solids control products and waste treatment products, solutions as well as services with high sense of responsibility and sustainably innovative spirit, maximize the values of staff, customers and shareholders, and take the satisfaction of customer as the eternal pursuit of KOSUN people.

We manufacture Drilling Solids Control Equipment and Drilling Waste Management Equipment for more than 20 years experience with API, IADC, ISO and CE certificated.

Drilling waste functions involves the various procedures of collection, containment and handling of the waste followed by a proper method for its disposal.

Kosun always persist in the two principles: one is Quality First and the other is Customer Oriented.

Kosun provided  a perfect drilling fluid solids control products and drilling waste treatment products, solutions and services with high sense of responsibility and sustainably innovative spirit.

In order to meet for the requirements of international market, KOSUN have got approval of ISO9001, API SPEC Q1, ISO/TS 29001, ISO14001, OHSAS18001, CE, EAC and BV certificates.Russia MIOGE exhibition has got approved UFI and RUEF dual certification.

Kosun will provide better products and services to customer.  We won’t let you down. Welcome to contact us.

 

 

Drilling Waste Management System High Quality Low Price From KOSUN

Drilling Waste Management System

Drilling waste  management system is consist of  several sets of equipment for conveying cuttings.

Oil and gas field enterprise solid waste mainly has three kinds: drilling waste mud, cuttings dryer, landing crude oil, sludge and oil sands.

drilling waste management system
drilling waste management system


1, Drilling Waste Mud

(1) Classification: water-based drilling mud, oil-based drilling mud and gas-based drilling mud.

(2) the source:

First, due to changes in geological properties, the mud system to replace the sludge generated, that is not suitable for drilling engineering and geological requirements of drilling mud, drilling process, due to failure of part of the performance was discharged drilling mud ;

Second, after completion of drilling wells in the mud field. That is, the mud in the wellbore which is replaced by the clean water when the well is completed;

Thirdly, the mud which is generated by the leakage of the mud circulation system, that is, the drilling mud discharged by the circulatory system running, dripping, The waste mud yield is 634T / 104m, the discharge volume of drilling mud is about 40 × 104T / year, and the emission rate is about 40%

(4) The main pollutants: hydrocarbons, salts, all kinds of organic polymers, lignin sulfonate, some heavy metals (such as mercury, chromium, copper, lead, arsenic) and barite impurities.

(5) nature: PH value is high, about 8.5 ~ 12, basic; contains a certain amount of weighting agent and chemical treatment agent; some drilling mud contains oil; some contain toxicity (due to drilling formation contains Toxic substances, additives contain toxic substances).

(6) Hazard: high pH, ​​high concentrations of soluble salts and petroleum affect the structure of soil and plant growth hazards; harmful heavy metal ions such as hexavalent chromium, divalent mercury, divalent cadmium, divalent lead and Organic compounds that can not easily be degraded by animals and plants, molecular polymers easily enter the food chain and accumulate in the environment or animals and plants, endangering the health and safety of human beings; organic waste treatment to increase the COD and BOD of aquatic organisms; Normal growth.

Drilling Waste Management System from Kosun Equipment

Drilling Waste Management System

Drilling waste management system demand  from below 5 points:
1.optimized solid control,
2.containment and disposal,
3.recycling
4.Recovery

5.treatment and disposal.

But this is not what we offer. 

We provide a complete range of services : maximum range and minimum risk so to meet all your drilling waste management. We offer a premium product warranty maximum reliability with minimum environmental risk.

drilling waste management system
drilling waste management system


To the people: we also offer maximum support from experienced, knowledgeable People – before and after you purchase – anywhere in the world. And by coupling. With a variety of high quality equipment and waste management expertise, we help ensure that maximum compliance with applicable regulations with minimum liability.

From service, you can not only get the comprehensive performance plan for each item, bu t alsp you get one thorough review, completion of a baseline comparative summary, review of established objectives,lessons learned and recommendations for improving future project procedures.

Reflecting the solid control – recovery and reuse, containment and handling of the specific needs of the kit,
Treatment and disposal. Shorten drilling time, minimize borehole problems and take systematic measures.
Method for well life cycle analysis can improve and maximize drilling performance.

We are able to provide our customers with three series of oil and gas drilling solid control equipment, centrifuges and drilling waste treatment equipment, including 25 products, which are widely used in oil and gas drilling and well repairing, CBM drilling, shale gas drilling, Drilling, vertical dryer ,trenchless horizontal directional crossover engineering, ore gravel stage treatment, tailings treatment, river dredging engineering, industrial wastewater treatment, environmental protection sewage treatment, waste oil recovery and purification treatment.
As for the requirements of the international market, Kosun has passed ISO9001, API SPEC Q1, ISO / TS 29001, ISO14001, OHSAS18001, CE, EAC and BV certification.

We are looking forward to your contaction. Welcome !

Drilling Waste Management Core Equipment : Cutting Dryer

Drilling Waste Management System

Drilling waste management system equipment is consist of vertical cutting dryer , D Series Decanter Centrifuge , Screw Pump ……Industrialists and operators are looking for ways to recover synthetic based and oil based fluids used for drilling to reuse them, safeguarding both economic and environmental objectives.

Cuttings dryer reduces the amount of drilling waste that is produced and that which has to be transported and helps in recovering the reusable fluids. This makes a significant impact on the expenditure spend and helps in saving a lot of money, not to mention the environmental benefits.

Drilling Waste Management System
Drilling Waste Management System

Cutting dryer also reduces the amount of drill cuttings and wastes.
A normal dryer intake the wet drilling wastes and delivers the same amount of cuttings minus the drilling fluids. The drilling fluids are collected using centrifugal force and such dryers are normally called centrifugal dryers. Conventional dryers involve a number of steps for recycling drill fluids.

The cuttings have to be collected and transported to special equipment. This requires a large amount of manpower. Also, the transportation of cuttings poses several practical problems, such as the degradation of cuttings before they reach a dryer. This leads to the cuttings breaking down and makes fluid recovery more or less impractical, owing to its poor efficiency. As a result, this can actually increase the amount of drilling waste , making the whole process of fluid recovery a waste of time.

But new methods have now been developed by various industries for fluid recovery. It makes use of high speed air and pressure to recover fluids. The air dries the cuttings and is collected by a particular system to retrieve the drilling fluids.

As the machine can now be operated at less power, they require only minimum maintenance and manpower. The operating cost of such machines is way below the cost of centrifugal dryers and is less susceptible to mechanical failure. They also provide a greater output, resulting in a better efficiency.

Drill Waste Management System by Kosun Manufacturer

Drill Waste Management System

Drilling waste management system of Kosun with high quality is well known all over the world.

Drilling waste management system is composed  of: Vertical cuttings dryer , D Series Decanter Centrifuge ,  Screw Pump……

The term drilling refers to the very process of extraction of essential substances like oil and gas from the ground. The process is a couple of centuries old and today, it is a trillion dollar industry. It is in fact, one of the most important aspects measuring a country’s development and global position.

drilling waste management system
drilling waste management system

But like any other process, drilling also has some side effects in the form of unwanted waste. This waste generated as a result of drilling process is termed drilling waste and is not something that can be neglected, given the very large quantities generated each year. To shed further light into the fact, let us consider an example.

A study conducted back in 1995 showed a total quantity of 150 million barrels or drilling waste generated in America alone. Today the case is more severe as the extraction of the substances has also increased exponentially with equally rising demand.

So if you do the math, the amount that is generated each year on a global scale can amount to gigantic figures. Thus the process of drilling waste management and handling is of great importance in the present scenario.

Drilling waste may be in solid or fluid forms. Both types of wastes are generated at the end of an extraction process. But in order to handle or manage these wastes more effectively, experts classified them into two further subdivisions. They are namely, acceptable and non acceptable. As the name suggest, the first one is less dangerous and would degrade causing little or no harm to the environment. But that is not the case for non acceptable wastes. These require more careful handling and if left unattended, they may cause catastrophic results in the future.

Various methods for managing and disposing drilling waste have been developed so far and most of the organizations undertaking these activities have also put them to good use.

Drilling Waste Management Functions of Kosun

Drilling Waste Management Functions

Drilling waste management functions is different involve with  drilling waster management system .

Drilling waste management is a very complex work. As there is a concern for the environmental degradation due to the contamination caused by an inefficient disposal of shale shaker generated drilling waste, drilling companies all around the world try to handle the total procedure of drilling waste management professionally.

A specific systematic process is followed in the approach of waste management. In this process, there are several functions that should be followed one by one. This step by step procedure helps to develop an efficient waste management system. In this article, an attempt will be taken to have snake peak to all the functions that are involved in a drilling waste management.

drilling waste management functions
drilling waste management functions

Drilling waste management functions : The first function of any companies drilling waste management is equipping the essential equipment and tools in the drilling areas. These equipments include shale shaker, vertical dryer and G force drying shaker etc. After equipping these machines, the drilling waste is gathered in a pit for processing. In the next phase, the function that is required to perform is to control the solid concentration.

An increased solid concentration in the waste is hard to dispose. The next activity in the to do list for drilling waste management is determining the particle size and the volume of waste that is required to be disposed.

The surface area that would be used for the disposal should also be prepared in this stage. In the next step, the drilling waste gets separated from the core mineral products that have been extracted from the mines. It is a redundant process in which the focus is given to extract the maximum amount of mineral.

After the separation, the drilling waste is processed for decontamination via various equipments. After that the waste gets disposed finally in the environment.