drilling waste management Archives - Drilling waste management,oil based mud treatment,drilling mud circulation system,drilling waste management companies

09/20/202309/15/2023

Drilling cutting treatment equipment is the key process in the process of cutting treatment

Drilling cutting treatment equipment is the key process in the process of cutting treatment.

Drilling is a high-intensity operation that will produce a large amount of cuttings, which will pollute the environment if not treated effectively. Drilling cuttings treatment technology involves the design of a drilling fluid system, the selection of cuttings treatment equipment, and the control of the treatment process.

KOSUN drilling cutting treatment equipment

Drilling fluid is an important liquid to carry cuttings from the bottom of the well and cool the bottom of the well. The design of the drilling fluid system should take into account the drilling purpose, wall stability, cuttings suspension, pollution control, and other factors.

The purpose of drilling determines the properties and selection of drilling fluid. Different drilling purposes require different drilling fluids. For example, water can be used as drilling fluid to drill Wells, while special drilling fluids are needed to drill oil Wells. An important role of drilling fluids is to promote the stability of well walls and avoid problems such as mutual wear and soil layer collapse. The drilling fluid includes a pressure function, cuttings suspension function, anti-friction function, filtration control, mud column support function, etc. In addition to having a certain supporting effect on the well wall, the drilling fluid should also have enough suspension ability to ensure that the cuttings are taken out of the wellhead as soon as possible to avoid the accumulation of cuttings in the well. The drilling fluid contains harmful substances, which will affect the environment if the pollution is not controlled effectively. Therefore, pollution control should be fully considered in the design of the drilling fluid system.

So, drilling cutting treatment equipment is the key process in the process of cutting treatment. The selection and quantity of equipment determine the effect and cost of cutting treatment.
Therefore, when we choose drilling cutting treatment equipment, we should find a professional company, which can provide professional and economic solutions. KOSUN is a professional drilling waste treatment company, established more than 30 years, has rich experience in drilling cutting treatment.

09/18/202309/15/2023

Prominent Advantages of the Drilling Cuttings Zero-Discharge Process

The drilling cuttings zero-discharge process, also known as drilling waste management system, cuttings zero-discharge system, or drilling waste zero-discharge system, can be divided into water-based mud zero-discharge system and oil-based mud zero-discharge system according to its application.

With the continuous increase in environmental requirements, higher demands have been placed on drilling site cuttings treatment. The emergence of drilling waste management and purification systems not only effectively solves on-site environmental issues but also enables the secondary recovery and treatment of waste generated by the site’s solid control system. It preserves useful mud while centrally solidifying the treated cuttings, reducing the damage to the surrounding environment caused by on-site operations.
Traditional tailings treatment usually involves storing cuttings and wastewater generated during drilling in mud pits, which not only occupies limited land resources at the drilling site but also imposes economic burdens. Therefore, the update of mud treatment technology is urgently needed, and the advent of the drilling cuttings zero discharge process solves this problem effectively.
The drilling cuttings zero discharge process involves treating waste generated drilling during the drilling process, without passing through a mud pit for wastewater treatment. It is processed in real-time alongside the drilling process, achieving the integration of work efficiency, economic benefits, energy conservation, and environmental protection. In many drilling sites, this process is also known as the “drilling waste in-sync processing” technology. The drilling cuttings zero discharge process has been widely accepted and adopted in the world.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
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09/15/202309/15/2023

Drilling Oil-Based Cuttings Treatment Achieves Source Reduction and Emission Reduction

Drilling oil-based cuttings treatment achieves source reduction and emission reduction.

KOSUN’s cuttings dryer equipment can perform drying treatment on oil-based mud cuttings, achieving source reduction and emission reduction objectives, and enabling the drilling mud not to be discharged on-site and the waste mud to be recycled and reused.
Through the treatment of KOSUN’s cuttings dryer equipment, the following effects can be achieved:
(1) Significantly reduce the amount of solid phase emissions.
(2) The drilling fluid in drilling waste can be separated and recovered through high-speed variable frequency centrifuge, thus enabling reuse in the drilling solid control system.
(3) It can help drilling companies save a significant amount of drilling fluid costs.
(4) It can reduce the costs of handling, transportation, and centralized treatment of drilling waste, making it the best choice for drilling companies’ drilling waste treatment projects.

Tag: drilling oil-based cuttings treatment

08/11/202308/11/2023

Water-based Drilling Mud Treatment Process

The solid control system is an indispensable system function module in oil drilling operations, the traditional solid control system is usually composed of a circulation tank, shale shaker, cleaner, centrifuge, etc., with a high cost of purchase and subsequent use, high energy consumption, low reliability, in order to meet the zero discharge environmental regulations need to support the corresponding drilling mud treatment system and other drawbacks. To this end, we have proposed an integrated solution to replace the traditional water-based waste mud treatment system and drilling waste system based on years of practical experience. It has been successfully applied to an oilfield drilling site in Changqing and has achieved good economic and energy-saving environmental benefits.

Water-based drilling waste disposal process

Wellhead return mud discharge to circulation settling tank;
The mud in the circulating settling tank is settled step by step by way of high overflow and then pumped back to the solid control system with the submersible sludge pump for reuse, and the solid phase is transported to the broken rubber tank with the excavator;
Three agitators are installed on the rubber-breaking tank, and the materials entering the rubber-breaking tank are added to flocculate;
The filter press slurry pump suction broken glue tank flocculated material to the filter press for filtering;
The clear liquid after pressing and filtering can be continuously transported to the storage tank;
The solid phase after filtration is transported to the buried tank through the belt conveyor;
Use the excavator to transfer the solid phase of the buried tank.

07/16/202307/16/2023

The benefits of utilizing drilling waste treatment systems

Utilizing drilling waste treatment systems provides several benefits, contributing to more efficient and environmentally responsible drilling operations. Here are some key advantages of using drilling waste treatment systems:

1, Regulatory Compliance:

Drilling waste, including drill cuttings, drilling fluids, and associated contaminants, is subject to various environmental regulations. Utilizing drilling waste treatment systems helps drilling companies meet these regulatory requirements. By effectively treating and disposing of drilling waste, operators can avoid fines, penalties, and legal complications associated with non-compliance.

2, Environmental Protection:

Drilling operations have the potential to impact soil, water bodies, and ecosystems if drilling waste is not properly managed. Drilling waste treatment systems help mitigate these environmental risks. They remove or reduce contaminants from drilling waste, ensuring that it meets acceptable environmental standards before disposal. This minimizes the potential for soil and water contamination, protecting natural resources and biodiversity.

3, Resource Recovery:

Drilling waste treatment systems often include processes that enable resource recovery. For example, drilling fluids and base oils can be recovered and recycled for reuse, reducing the need for fresh drilling fluid and minimizing resource consumption. Similarly, valuable metals or minerals present in the drilling waste can be extracted and recycled, providing economic and environmental benefits.

4, Cost Savings:

Implementing drilling waste treatment systems can lead to significant cost savings. By recovering and reusing drilling fluids, companies reduce the need for purchasing fresh fluids, resulting in lower operational expenses. Proper treatment and disposal of drilling waste also reduce potential liabilities and associated costs, such as fines or remediation expenses due to environmental damage. Additionally, resource recovery from the waste stream can generate additional revenue streams for the company.

5, Improved Operational Efficiency:

Efficient drilling waste treatment systems can enhance overall operational efficiency. By removing contaminants from drilling waste, the systems help maintain the desired properties of drilling fluids, ensuring their optimal performance during drilling operations. This leads to improved drilling rates, reduced downtime, and increased operational productivity.

6, Public Perception and Reputation:

The responsible management of drilling waste is increasingly important for maintaining a positive public perception and reputation. Utilizing drilling waste treatment systems demonstrates a commitment to environmental stewardship and sustainable practices. This can enhance the company’s image, attract investors and customers who prioritize environmental responsibility, and build trust with regulatory authorities and local communities.

7, Health and Safety:

Proper treatment and disposal of drilling waste contribute to a safer work environment for drilling personnel. By reducing or eliminating harmful contaminants, the risk of exposure to hazardous substances is minimized. This protects the health and safety of workers, reduces the potential for occupational hazards, and promotes a safer overall drilling operation.

It’s important to note that the specific benefits of utilizing drilling waste treatment systems may vary depending on factors such as the type of system used, the characteristics of the drilling waste, and local regulations. However, overall, implementing these systems provides significant advantages in terms of regulatory compliance, environmental protection, resource recovery, cost savings, operational efficiency, public perception, and health and safety.

06/12/202306/12/2023

A Comprehensive Guide to Effective Drilling Waste Management

Drilling activities in industries such as oil and gas, mining, and construction generate significant amounts of drilling waste. Proper management of drilling waste is crucial to protect the environment, ensure regulatory compliance, and maintain sustainable operations. This article serves as a comprehensive guide to effective drilling waste management, providing valuable insights and strategies for minimizing waste generation, implementing efficient disposal methods, and optimizing overall operational performance.

1, Minimize Waste Generation:

a. Planning and Pre-Drilling Phase:

Thorough planning and risk assessment before drilling can help identify potential waste generation sources and implement preventive measures. Utilize advanced drilling techniques, such as directional drilling, to reduce the number of wells required and minimize waste volumes.

b. Fluid Selection:

Choosing drilling fluids with low environmental impact and optimized performance can minimize waste generation. Consider environmentally friendly alternatives, such as water-based or synthetic-based drilling fluids, that have lower toxicity and reduce the amount of hazardous waste produced.

2, On-Site Waste Management:

a. Solids Control Equipment:

Invest in reliable solids control equipment to separate and remove drill cuttings and other solids from drilling fluids. Utilize shale shakers, desanders, desilters, and decanter centrifuges to ensure drilling fluids are efficiently recycled and reused, minimizing waste volumes.

b. Waste Segregation:

Proper segregation of drilling waste streams allows for effective management. Separate hazardous waste, such as contaminated soils or chemicals, from non-hazardous waste. Implement dedicated storage and labeling systems to ensure safe handling and disposal.

c. Waste Storage and Containment:

Use appropriate containers and storage systems to prevent spills and leaks. Implement secondary containment measures to safeguard against accidental releases. Regularly inspect and maintain storage areas to ensure compliance with safety and environmental regulations.

3, Disposal and Treatment Options:

a. Reuse and Recycling:

Maximize the reuse of drilling fluids by implementing effective solids control equipment and treating fluids for reuse. Properly treated drilling fluids can be used in subsequent drilling operations, minimizing the need for fresh fluid procurement and reducing overall waste generation.

b. Waste Treatment:

When recycling is not feasible, consider waste treatment options such as stabilization, solidification, or biological treatment to reduce the environmental impact of waste. Consult with specialized waste management companies to determine the most suitable treatment methods for specific waste streams.

c. Authorized Waste Disposal Facilities:

Dispose of hazardous waste in authorized facilities that comply with local regulations. Partner with reputable waste disposal service providers to ensure proper handling, transportation, and final disposal of hazardous waste streams.

d. Compliance and Reporting:

Maintain detailed records of drilling waste management activities, including waste generation, treatment, and disposal. Regularly monitor and report compliance with environmental regulations and permits. Implement robust monitoring systems to detect and address any deviations promptly.

Conclusion:

Effective drilling waste management is essential for environmental protection, regulatory compliance, and sustainable operations. By implementing strategies to minimize waste generation, utilizing solids control equipment, segregating waste streams, and employing appropriate treatment and disposal methods, industries can optimize their drilling waste management practices. Prioritizing waste reduction, recycling, and compliance ensures long-term operational efficiency and environmental responsibility. By following this comprehensive guide, industries can achieve effective drilling waste management while safeguarding the environment for future generations.

Tags: drilling waste management, Effective drilling waste management, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

The Importance of Proper Drilling Waste Management

Drilling operations in industries such as oil and gas, mining, and construction generate a significant amount of waste, commonly known as drilling waste. This waste includes drilling muds, cuttings, produced water, and other substances that are byproducts of the drilling process. Proper drilling waste management is crucial for several reasons, including environmental protection, regulatory compliance, and operational efficiency.

1, Environmental Protection:

One of the primary reasons for proper drilling waste management is environmental protection. Drilling waste contains various substances, including hydrocarbons, heavy metals, and chemicals, which can be harmful to ecosystems if not handled correctly. When drilling waste is not managed properly, it can contaminate soil, surface water, and groundwater, leading to long-term damage to flora, fauna, and aquatic life. By implementing appropriate waste management practices, the potential environmental impacts can be minimized, ensuring the preservation of natural resources and the integrity of the environment.

2, Regulatory Compliance:

Drilling waste management is subject to strict regulations and guidelines imposed by local, regional, and national authorities. Compliance with these regulations is essential for avoiding penalties, legal issues, and reputational damage. Regulatory bodies often require companies to implement specific waste management plans, monitor waste streams, and document disposal methods. By adhering to these regulations, companies demonstrate their commitment to environmental responsibility and ensure the sustainability of their operations.

3, Protection of Human Health:

Improper handling and disposal of drilling waste can pose risks to human health. Contaminated soil, water sources, and air can negatively affect nearby communities and workers in the drilling industry. Exposure to hazardous substances in drilling waste can lead to respiratory problems, skin irritation, and other health issues. Proper waste management practices, such as containment, treatment, and safe disposal methods, help protect the health and well-being of workers and surrounding communities.

4, Operational Efficiency:

Effective drilling waste management contributes to operational efficiency. When waste is managed properly, it reduces the risk of equipment damage and downtime. For example, solids control systems, such as centrifuges and filtration units, help separate drilling solids from the drilling fluid, extending the life of the fluid and reducing the need for frequent replacements. Efficient waste management also enables the recovery of valuable resources, such as hydrocarbons, which can be recycled or reused, resulting in cost savings for companies.

5, Public Perception and Corporate Social Responsibility:

Proper drilling waste management is vital for maintaining a positive public perception and fulfilling corporate social responsibility. Stakeholders, including investors, customers, and communities, increasingly expect companies to operate in an environmentally responsible manner. Implementing robust waste management practices demonstrates a commitment to sustainable operations and helps build trust with stakeholders. Additionally, companies that prioritize waste management can benefit from the enhanced brand reputation and a competitive edge in the market.

6, Innovation and Resource Recovery:

Proper waste management encourages innovation and resource recovery. Advanced technologies and processes allow for the extraction of valuable resources from drilling waste, such as hydrocarbons, minerals, and water. These resources can be recycled, reused, or sold, providing economic and environmental benefits. Additionally, ongoing research and development in waste management technologies lead to the discovery of more efficient and sustainable methods, contributing to the overall advancement of the industry.

In conclusion, proper drilling waste management is crucial for environmental protection, regulatory compliance, protection of human health, operational efficiency, public perception, and corporate social responsibility. By implementing effective waste management practices, companies can minimize their environmental impact, ensure compliance with regulations, protect the health of workers and communities, optimize operational efficiency, and contribute to sustainable resource management. As the focus on environmental sustainability grows, proper drilling waste management becomes an essential component of responsible and efficient drilling operations.

Tags: drilling waste management, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

KOSUN’s drilling waste treatment system has been successfully put into operation in many well sites

KOSUN Machinery’s drilling waste treatment system with vertical cuttings dryer as the core equipment has been successfully put into operation in many well sites at home and abroad.

“Drilling mud zero discharge” refers to the traditional drilling waste treatment method. In the previous traditional drilling process, the drilling waste was disposed of by establishing a mud pit at the drilling site, that is, the drilling waste was discharged. To the mud pit on the ground for the next step of processing, or even directly buried. However, this traditional discharge method has caused serious pollution and great harm to the environment and human life.

Therefore, the State Environmental Protection Administration of China formally legislated in January 2015 to put forward stricter processing requirements and standards for drilling waste. The concept of “drilling mud zero discharge” also came into being. At present, KOSUN Machinery is using the vertical cuttings dryer as the core equipment for the Drilling waste treatment system while drilling has been successfully put into operation in many well sites at home and abroad.

Tags: drilling waste treatment system, Drilling mud zero discharge, vertical cuttings dryer, drilling waste treatment, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

03/27/202303/27/2023

Drilling waste management solutions for the oil and gas industry

The oil and gas industry is a vital sector of the global economy, providing energy for transportation, industrial processes, and electricity generation. However, the extraction of oil and gas also produces significant amounts of waste materials, which can harm the environment if not properly managed. One of the most significant sources of waste in the industry is drilling waste, which includes drill cuttings, drilling mud, and other fluids and solids that are generated during drilling operations. In this article, we will explore some of the drilling waste management solutions that the oil and gas industry can adopt to minimize their environmental impact.

1, On-Site Treatment

On-site treatment of drilling waste involves processing the waste materials at the drilling site itself. This approach is particularly useful for remote locations, where transporting waste materials to off-site treatment facilities may be difficult or expensive. There are several on-site treatment methods available, including thermal treatment, bioremediation, and stabilization/solidification. These methods can effectively treat drilling waste and reduce its volume, making it easier to transport and dispose of.

2, Off-Site Treatment

Off-site treatment involves transporting drilling waste to a treatment facility, where it can be processed and disposed of. This approach is particularly useful for large drilling operations, where the volume of waste produced is too high to be treated on-site. Off-site treatment facilities can use a variety of methods, including thermal treatment, chemical treatment, and bioremediation. These methods can effectively treat drilling waste and reduce its environmental impact.

3, Recycling

Recycling is another option for managing drilling waste. In this approach, waste materials such as drill cuttings and drilling mud are processed to recover usable materials. For example, drilling mud can be recycled by removing the contaminants and reusing them in subsequent drilling operations. Recycling can reduce the volume of waste generated and provide cost savings for the drilling company.

4, Landfill Disposal

Landfill disposal is a traditional method of waste management, which involves disposing of drilling waste in designated landfills. While this approach is effective in reducing the volume of waste generated, it has the potential to contaminate the soil and groundwater if not properly managed. To minimize the environmental impact of landfill disposal, it is essential to select appropriate landfill sites and implement best management practices, such as liner systems and leachate collection systems.

5, Zero Discharge Systems

Zero discharge systems are an innovative approach to drilling waste management, which aims to eliminate the need for waste disposal entirely. In these systems, all waste materials are treated on-site or recycled, and any residual waste is stored in designated containers for transport to a waste treatment facility. Zero discharge systems can significantly reduce the environmental impact of drilling operations and provide cost savings for the drilling company.

In conclusion, drilling waste management is a critical issue for the oil and gas industry, and there are several solutions available to minimize its environmental impact. On-site and off-site treatment, recycling, landfill disposal, and zero discharge systems are all viable options that can effectively manage drilling waste. By adopting these solutions, the industry can minimize its environmental footprint and demonstrate its commitment to sustainable practices.

Tags: Drilling waste management, Drilling waste management solutions, Zero discharge systems, On-site treatment of drilling waste, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

02/26/202302/26/2023

Present Situation and New Technology of Drilling Waste Treatment

Drilling waste is a byproduct of drilling operations in the oil and gas industry. It is composed of various materials, including rock cuttings, drilling mud, and produced water. Proper disposal of drilling waste is important for the protection of the environment and human health. In recent years, new technologies for drilling waste treatment have emerged, improving the efficiency and sustainability of waste management practices.

1, Present Situation of Drilling Waste Treatment

Traditionally, drilling waste has been disposed of in landfills or pits. These disposal methods pose environmental risks, as they can contaminate groundwater and soil. Additionally, they require large amounts of land and can be expensive. As a result, the industry has been moving towards more sustainable and cost-effective waste management practices.

One common method of drilling waste treatment is thermal desorption. This process involves heating the waste to high temperatures to vaporize the hydrocarbons, which can then be collected and reused. Another method is bioremediation, where microorganisms are used to break down the organic materials in the waste. This method is more sustainable, as it produces less waste and can be more cost-effective.

2, New Technology of Drilling Waste Treatment

Newer technologies have been developed to improve the efficiency and sustainability of drilling waste treatment. One such technology is the use of electrokinetics. This method involves applying an electric current to the waste, which causes the contaminants to migrate to a collection point. The contaminants can then be removed and disposed of safely.

Another technology is the use of supercritical water oxidation. This process involves heating the waste to high temperatures and pressures in the presence of oxygen. This breaks down the organic materials in the waste and produces water and carbon dioxide as byproducts. This method is more sustainable than thermal desorption, as it does not require the use of fossil fuels to power the heating process.

Nanotechnology is also being explored as a potential solution for drilling waste treatment. Nanoparticles can be used to remove contaminants from the waste through adsorption, which is the process of attracting and holding onto molecules. This method has the potential to be more efficient and cost-effective than traditional treatment methods.

Finally, the use of artificial intelligence (AI) is being explored to improve the efficiency of drilling waste treatment. AI can be used to analyze data and optimize treatment processes, resulting in improved treatment efficiency and reduced costs.

3, Conclusion:

The drilling industry has been moving towards more sustainable and cost-effective waste management practices in recent years. Traditional disposal methods, such as landfills and pits, are being replaced by newer technologies that are more efficient and environmentally friendly. Technologies such as thermal desorption, bioremediation, electrokinetics, supercritical water oxidation, nanotechnology, and AI are being explored as potential solutions for drilling waste treatment. As these technologies continue to develop and become more widely adopted, the environmental impact of drilling operations can be reduced, contributing to a more sustainable future.