drilling waste management Archives - Drilling waste management,oil based mud treatment,drilling mud circulation system,drilling waste management companies

03/27/202303/27/2023

Drilling waste management solutions for the oil and gas industry

The oil and gas industry is a vital sector of the global economy, providing energy for transportation, industrial processes, and electricity generation. However, the extraction of oil and gas also produces significant amounts of waste materials, which can harm the environment if not properly managed. One of the most significant sources of waste in the industry is drilling waste, which includes drill cuttings, drilling mud, and other fluids and solids that are generated during drilling operations. In this article, we will explore some of the drilling waste management solutions that the oil and gas industry can adopt to minimize their environmental impact.

1, On-Site Treatment

On-site treatment of drilling waste involves processing the waste materials at the drilling site itself. This approach is particularly useful for remote locations, where transporting waste materials to off-site treatment facilities may be difficult or expensive. There are several on-site treatment methods available, including thermal treatment, bioremediation, and stabilization/solidification. These methods can effectively treat drilling waste and reduce its volume, making it easier to transport and dispose of.

2, Off-Site Treatment

Off-site treatment involves transporting drilling waste to a treatment facility, where it can be processed and disposed of. This approach is particularly useful for large drilling operations, where the volume of waste produced is too high to be treated on-site. Off-site treatment facilities can use a variety of methods, including thermal treatment, chemical treatment, and bioremediation. These methods can effectively treat drilling waste and reduce its environmental impact.

3, Recycling

Recycling is another option for managing drilling waste. In this approach, waste materials such as drill cuttings and drilling mud are processed to recover usable materials. For example, drilling mud can be recycled by removing the contaminants and reusing them in subsequent drilling operations. Recycling can reduce the volume of waste generated and provide cost savings for the drilling company.

4, Landfill Disposal

Landfill disposal is a traditional method of waste management, which involves disposing of drilling waste in designated landfills. While this approach is effective in reducing the volume of waste generated, it has the potential to contaminate the soil and groundwater if not properly managed. To minimize the environmental impact of landfill disposal, it is essential to select appropriate landfill sites and implement best management practices, such as liner systems and leachate collection systems.

5, Zero Discharge Systems

Zero discharge systems are an innovative approach to drilling waste management, which aims to eliminate the need for waste disposal entirely. In these systems, all waste materials are treated on-site or recycled, and any residual waste is stored in designated containers for transport to a waste treatment facility. Zero discharge systems can significantly reduce the environmental impact of drilling operations and provide cost savings for the drilling company.

In conclusion, drilling waste management is a critical issue for the oil and gas industry, and there are several solutions available to minimize its environmental impact. On-site and off-site treatment, recycling, landfill disposal, and zero discharge systems are all viable options that can effectively manage drilling waste. By adopting these solutions, the industry can minimize its environmental footprint and demonstrate its commitment to sustainable practices.

Tags: Drilling waste management, Drilling waste management solutions, Zero discharge systems, On-site treatment of drilling waste, suppliers, manufacturers, factory, wholesale, buy, price, quotation, bulk, for sale, companies, stock, cost.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

02/26/202302/26/2023

Present Situation and New Technology of Drilling Waste Treatment

Drilling waste is a byproduct of drilling operations in the oil and gas industry. It is composed of various materials, including rock cuttings, drilling mud, and produced water. Proper disposal of drilling waste is important for the protection of the environment and human health. In recent years, new technologies for drilling waste treatment have emerged, improving the efficiency and sustainability of waste management practices.

1, Present Situation of Drilling Waste Treatment

Traditionally, drilling waste has been disposed of in landfills or pits. These disposal methods pose environmental risks, as they can contaminate groundwater and soil. Additionally, they require large amounts of land and can be expensive. As a result, the industry has been moving towards more sustainable and cost-effective waste management practices.

One common method of drilling waste treatment is thermal desorption. This process involves heating the waste to high temperatures to vaporize the hydrocarbons, which can then be collected and reused. Another method is bioremediation, where microorganisms are used to break down the organic materials in the waste. This method is more sustainable, as it produces less waste and can be more cost-effective.

2, New Technology of Drilling Waste Treatment

Newer technologies have been developed to improve the efficiency and sustainability of drilling waste treatment. One such technology is the use of electrokinetics. This method involves applying an electric current to the waste, which causes the contaminants to migrate to a collection point. The contaminants can then be removed and disposed of safely.

Another technology is the use of supercritical water oxidation. This process involves heating the waste to high temperatures and pressures in the presence of oxygen. This breaks down the organic materials in the waste and produces water and carbon dioxide as byproducts. This method is more sustainable than thermal desorption, as it does not require the use of fossil fuels to power the heating process.

Nanotechnology is also being explored as a potential solution for drilling waste treatment. Nanoparticles can be used to remove contaminants from the waste through adsorption, which is the process of attracting and holding onto molecules. This method has the potential to be more efficient and cost-effective than traditional treatment methods.

Finally, the use of artificial intelligence (AI) is being explored to improve the efficiency of drilling waste treatment. AI can be used to analyze data and optimize treatment processes, resulting in improved treatment efficiency and reduced costs.

3, Conclusion:

The drilling industry has been moving towards more sustainable and cost-effective waste management practices in recent years. Traditional disposal methods, such as landfills and pits, are being replaced by newer technologies that are more efficient and environmentally friendly. Technologies such as thermal desorption, bioremediation, electrokinetics, supercritical water oxidation, nanotechnology, and AI are being explored as potential solutions for drilling waste treatment. As these technologies continue to develop and become more widely adopted, the environmental impact of drilling operations can be reduced, contributing to a more sustainable future.

10/05/202210/05/2022

Petroleum water-based mud drilling waste treatment system

The petroleum water-based mud drilling waste treatment system is widely used in the field of oil and gas drilling and workover. It is mainly to separate the solid and liquid in the drilling, so that the drilling can be recycled, also called the mud purification system.

Oily sludge is oily solid waste produced in the process of oil extraction, transportation, refining and oily sewage treatment. Oily sludge contains a lot of benzene series, toxic substances, etc. If oily sludge is not treated, it will not only pollute the environment, but also cause waste of resources.

KOSUN petroleum water-based mud drilling waste treatment system can recycle waste drilling fluid waste, reduce treatment costs, recover useful mud and water, realize resource utilization, avoid environmental pollution by waste, and comply with regulations Environmental discharge requirements for waste.

02/23/202202/23/2022

Measures for Drilling Waste Treatment in Sichuan Oil and Gas Fields

Sichuan Oil and Gas Field is an oil and gas production area centered on the Sichuan Basin in Southwest China. With 125 existing gas fields and 12 oil fields, it is the largest natural gas industrial base in the country and the first natural gas production area in China with a natural gas output exceeding 10 billion yuan. Sichuan oil and gas field is a large gas field in the country. If the drilling waste is not effectively treated, it will cause serious environmental pollution problems.

The waste of drilling waste treatment in Sichuan oil and gas field is mainly for the treatment of various pollutants such as waste liquid, cuttings, waste gas and mud generated in the drilling process. The purpose of processing drilling waste is to finally turn the drilling waste into treasure, that is, water can be recycled and solid waste can be used reasonably.

Disposal method of drilling waste in Sichuan oil and gas field: First, in the solid-liquid separation stage, the mud and sand are treated with a mud shaker, a sand pump, a desander, and a desilter, and then the mud is stored in a mud tank for drying. The equipment generally used for waste drying treatment includes: screw conveyor, drill cuttings dryer, screw pump, and centrifuge equipment.

Drilling mud recycling: The treated mud can be reused, and the dried waste residue can be used in construction projects such as brick making or road paving. The treatment of oil and gas field drilling waste through the above process not only achieves the purpose of environmental protection and harmlessness, but also enables the waste to be used economically and rationally, achieving the dual goals of environmental protection and energy saving.

KOSUN is a professional manufacturer of drilling waste treatment in oil and gas fields. If you have questions about drilling waste treatment, please visit: https://www.kosun.com.

12/29/202112/29/2021

Drilling waste mud treatment is currently a major problem in oil fields

Waste drilling mud is one of the main pollution sources in the oil and gas industry, and its waste disposal is currently a major problem that plagues oil fields.

The oilfield drilling waste mud treatment process is the immediate disposal of waste drilling mud (drill cuttings) while drilling, meeting the requirement of “mud zero discharge”, reducing land use and reducing environmental pollution. This technology is to change the “end treatment” to “full process control”, the waste mud is diluted-flocculated-separated into three parts: cuttings, mud cake and water, and the solids in the mud are treated by water washing, flocculation separation and chemical reaction. Make the cuttings and mud cake meet the discharge standard. After the harmful components and chloride ions in the mud are separated into the water, they are dehydrated by vacuum adsorption or extrusion to make mud cakes. At the same time, the waste water separated by centrifugation is subjected to air flotation. The sedimentation, filtration system, and reverse osmosis system are used for concentration treatment. After treatment, the up-to-standard wastewater can be reused for drilling recycling.

The main equipment for the treatment process of waste oil drilling mud includes: drying shale shaker, drill cuttings dryer, drilling fluid centrifuge, screw conveyor, screw pump, etc. KOSUN’s mud zero discharge system can effectively control the water content of drilling cuttings (6%-10%) in the drilling mud, stabilize the liquid phase performance, and achieve the purpose of zero discharge of the mud.

There are many kinds of waste mud treatment processes in oilfield drilling. Each treatment solution needs to be determined according to the drilling site and drilling construction conditions. It must not only achieve the treatment effect, but also meet the national environmental protection requirements, and strive to achieve harmless treatment. It plays an active role in improving and protecting the environment, soil and groundwater.

11/27/202111/27/2021

Oil-based drill cuttings reduction processing system

Oil-based drilling cuttings is a kind of oilfield drilling fluid, also called oil-based mud, which includes oil as the continuous phase, water volume content up to 50% as the dispersed phase, emulsifier as stabilizer and water-in-oil emulsified drilling fluid and A drilling fluid usually made of diesel oil, oxidized asphalt, organic acids, alkalis and other chemical agents. Oil-based drilling fluid has the advantages of high temperature resistance, salt and calcium corrosion resistance, and is beneficial to the stability of the borehole wall, good lubricity, and less damage to the oil and gas reservoirs. At present, it has developed into an important method for drilling high-temperature wells, deep wells and other high-difficulty wells and various complex formations, but the preparation cost is much higher than that of water-based drilling fluids.(Oil-based drill cuttings reduction processing system)

Oil-based drill cuttings treatment usually adopts a special “oil-based drill cuttings zero discharge system“. The system is composed of screw conveyors, drill cuttings dryers, environmentally friendly centrifuges and other equipment, supporting the mud solids control system to achieve mud processing while drilling, replacing the traditional methods of using filter presses or mud tanks, greatly improving economic and environmental benefits, it is widely used in oilfield drilling.

After the oil-based drilling cuttings pass through the special oil-based mud zero discharge treatment system, it can process 40 tons of oil-based drilling cuttings per hour without adding any chemicals. The oil-base oil content of the drilling cuttings is controlled by 5% to 8%; the well is truly realized. “No pooling”, “reduction” and “zero emissions” and “zero additions” requirements for the field.

06/29/202106/29/2021

Oilfield Drilling Waste Mud Treatment Process and Equipment

Waste drilling mud is one of the main pollution sources in the petroleum and natural gas industry. The Oilfield Drilling Waste Mud Treatment Process is to treat the waste drilling mud (drill cuttings) immediately while drilling to meet the requirements of “mud zero discharge” and reduce environmental pollution. This technology is to dilute, flocculate and separate the waste mud into rock debris, mud cake and water, and process the solids in the mud through water washing, flocculation separation and chemical reaction to make the rock debris and mud cake meet the discharge standard.

The Oilfield Drilling Waste Mud Treatment main equipment includes: shale shaker, drill cuttings dryer, drilling fluid centrifuge, screw conveyor, screw pump, etc. KOSUN’s zero discharge mud system can effectively control the water content of drilling cuttings (6%-10%) in the drilling mud, stabilize the liquid phase performance, and achieve the purpose of mud zero discharge.

There are many kinds of waste mud treatment processes in oilfield drilling. Each treatment plan needs to be determined according to the drilling site and drilling construction conditions. It must not only achieve the treatment effect, but also meet the national environmental protection requirements, and strive to achieve harmless treatment. It plays an active role in improving and protecting the environment, soil and groundwater.

05/29/202105/29/2021

KOSUN Comprehensive Drilling Waste Treatment Solution

Solid-liquid separation is an important part of the drilling waste treatment process. The smaller the proportion of the water content in the waste, the smaller the volume of the remaining solids, and the smaller the required treatment cost, which can effectively control the treatment cost and reflect economic benefits. In recent years, domestically developed orifice plate filter presses, filter belt dewatering conveyors, horizontal screw centrifuges and other dewatering devices have promoted the improvement of drilling waste treatment technology.

This kind of treatment route is to let the sewage pond that collects wastes settle naturally first , and perform conventional sewage treatment on the free water produced after natural settlement; at the same time, add flocculants and coagulants to the sludge part for chemical destabilization treatment, and then pass it through dewatering devices such as centrifuges, filter belt dehydrators, orifice plate filter presses further separate solids and liquids, and finally solidify and treat the separated solids and moisture respectively, thereby completing the elimination of drilling and completion waste fluids. Harmful treatment. In this scheme, since the dehydration device is still in the trial stage, the degree of automation is not high and the efficiency is low.

Therefore, to improve efficiency, it is necessary to reduce from the source, and to simultaneously treat waste during the drilling process. After fully drawing on some advanced foreign experience, combined with the on-site situation of the drilling site in the country. KOSUN, a manufacturer of oil drilling equipment and solids control equipment, has formulated a comprehensive drilling waste treatment solution for customers. The program starts from the source through four major steps of solids control equipment-dehydration/water treatment/water recycling/filtering-mud recovery-solidification/biodegradation/thermal analysis/drill cuttings reinjection.

05/16/202105/16/2021

Oilfield Drilling Waste Mud Treatment Process

Drilling waste mud is one of the main pollution sources in the oil and gas industry, and its waste treatment is currently a major problem that plagues oil fields. The oilfield drilling waste mud treatment process is to treat waste drilling mud (drill cuttings) immediately while drilling, meeting the requirement of “mud not landing”, reducing land use and environmental pollution.

Oilfield drilling waste mud treatment process is to change “end treatment” to “full process control”. The waste mud is diluted-flocculated-separated into three parts: rock cuttings, mud cake and water, and the solids in the mud are separated by washing and flocculation. With chemical reaction treatment, the cuttings and mud cakes can reach the discharge standard. After the harmful substances and chloride ions in the mud are separated into the water, they are then dehydrated by vacuum adsorption or extrusion to make mud cakes. At the same time, the mud cakes are separated by centrifugation. The wastewater is concentrated by air flotation sedimentation, filtration system, and reverse osmosis system. After treatment, the up-to-standard wastewater can be reused for drilling recycling.

The main equipment of oilfield drilling waste mud treatment process includes: drying shaker, drill cuttings dryer, drilling fluid centrifuge, screw conveyor, screw pump, etc. The KOSUN mud non-grounding system can effectively control the drilling cuttings in the drilling mud Water content (6%-10%), stable liquid phase performance, to achieve the purpose of mud drying treatment without falling to the ground.

There are many kinds of oilfield drilling waste mud treatment process in oilfield drilling. Each treatment plan needs to be determined according to the drilling site and drilling construction conditions. It must not only achieve the treatment effect, but also meet the national environmental protection requirements, and strive to achieve harmless treatment. It plays an active role in improving and protecting the environment, soil and groundwater.

02/24/202102/24/2021

Zero Discharge Drilling Waste Management Equipment

The use of new technology for Zero Discharge Drilling Waste Management Equipment can effectively solve the problems of complex composition, high chroma, high COD, high toxicity, difficult treatment, large area, and risk of landfilling in deep mud drilling.

The main technical features of Zero Discharge Drilling Waste Management Equipment are:

First, collect drilling waste mud and cuttings while drilling on site, replacing the traditional waste collection method of excavating mud pits;

Second, the separated waste mud (liquid phase) adopts the technical idea of “removing harmful and retaining useful”, and uses “physical separation” as the main process to achieve mud regeneration treatment and reuse it on site for drilling ；

Third, the separated rock cuttings (solid phase) and other wastes are added to the targeted development of harmless and resource treatment agents to produce resource-based products on site and achieve harmlessness; its resource-based products Not only meets the requirements of the corresponding environmental protection technical indicators, but also meets the technical indicators of the resource products used as building materials, and the made building materials such as non-burning bricks and non-burning stones for paving roads.

KOSUN provide the full line of Zero Discharge Drilling Waste Management Equipment for drilling, operators is able to run the closed loop mud circulation system to reduce the cost for drilling waste handling. KOSUN Zero Discharge Drilling Waste Management Equipment is a packages system for the drilling rig to dry the OBM, SBM or WBM drilling cuttings and recycling the drilling fluids after cleaning by the decanter centrifuge.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com