Drilling Waste Management Products and Services

Drilling Waste Management Products:

KOSUN provide desilter,mud cleaner and vertical slurry pump,of course, centrifuge for drilling waste management. KOSUN can offers vertical cuttings dryer and decanter centrifuge to dramatically reduce total volume of drilling wastes to treatment and revover much clean fluids back to the mud circulation system.

drilling waste management
drilling waste management

KOSUN can offer a complete package of drilling waste management system as well. Abandoned drilling mud from the mouth of the well directly access to the device. And through its sealing strip type pipe, screw conveyor transfers waste drilling mud into cuttings dryer. Then the screen mesh by high-speed rotating and filter by cutting dryer, then the vast majority of the dry cutting slips down by another screw conveyor and discharged from the first mouth exit.

Drilling Waste Management Services:

As part of KOSUN drilling waste management services, we also supply highly skilled staff to ensure equipments are installed correctly and that they are fully operational and well-maintained. KOSUN employees, who trained to provide support swiftly, are on-call worldwide 24 hours a day, everyday, to be available at a moment’s notice.

drilling waste management companies
drilling waste management companies

At present, oversea countries with advanced oil industry commonly count for drilling cuttings waste management technology development. From last century, according processing equipment and facility is still on the head line of the world. There are complicated drilling cuttings portions, steady cuttings character and complicated processing situation, thus it decides the diversity of drilling waste management information system in the international drilling cuttings management.In response to these harmful substances, how to take appropriate drilling waste treatment technology to minimize the environmental impact of waste drilling fluid damage is a very important issue to oil and gas drilling companies currently. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

How to Optimize the Performance – Drilling Waste Decanter Centrifuge

Drilling Waste

A centrifuge is a device that works on the concept of centrifugal force. The centrifuge makes an object rotate around its own fixed axis, making a circular motion at a very high speed. A decanter centrifuge does the work of separating the mixture of solid and liquid in industries.

In a decanter centrifuge , when the mixture if fed, the centrifuge is rotated at a very high speed. As the centrifuge spins in a circular motion, perpendicular force is exerted on the mixture. This causes the denser substance in the mixture to move out in a radial direction, that is, towards the surface of imaginary circle, while the substance that is less dense moves inside radially, that is at the center.

drilling waste -
drilling waste

 

In drilling  waste management in industries, this process helps in separating solids from liquids like oil, so that the oil can be recycled and reused, thus protecting our precious natural oils.
As a decanter centrifuge is used in many industries like Food Processing industries, oil industries, waste water treatment plants and chemical industries , it is very important to optimize its performance so that there is minimum wastage and maximum efficiency.

Criteria for improved performance of drilling waste decanter centrifuge:
    Before feeding the mixture to the decanter centrifuges , the mixture should preferably fed to a shale shaker. This shale shaker will separate big solids from the mixture. Then the resulting mixture must be fed to the decanter for further filtration. This will reduce the wear and tear of the decanter.
    Right amount of centrifugal force must be applied.
    The Speed of the decanter must be optimal so that the solids in the mixture are safely transported out of the machine.
    The decanter centrifuge is prone to abrasion as the solids in the mixture may rub against the walls of the device. So proper care must be taken by using abrasion resistant material especially at the input zone and at the solid output zone.

Drilling Mud Waste Management System of Kosun Strategies

Drilling Mud Waste Management

Drilling Mud Waste management is one of the major concerns for the drilling companies all around the world. It is simply impossible to avoid pollution while shale shaker perform drilling. The main sources of drilling waste are the fluid removed drilling cuttings that are cut by the shale shaker.

Drilling companies are undergoing through an extensive pressure from various environment activists all around the world. So, an environment friendly waste management system is a prime requirement for the drilling companies. Several waste management strategies are taken into action for different types of waste while drilling. Here is a discussion about different types of drilling waste management strategies.

drilling mud waste management
drilling mud waste management

Different approaches for waste management: In order to manage the waste of a drilling site, the first step is to set up necessary solid control equipment like shale shaker. Till now the most popular drilling waste management strategy that is used is dilution. In the dilution process for controlling solids, a certain amount of fluid is extracted from the cuttings and are gathered into a pit. The rest of the cuttings are transformed into a concentrated solid after another extraction of fluid is executed to those by adding any liquid like water or oil.

After this, the drilling wastes become ready to be disposed. In the next step, it is imperative to determine the surface area and the amount of waste that is required to handle. While disposing the wastes, drilling companies can use G force drying shaker to make the wastes radiation and contamination free. Another consideration in drilling waste management is managing the cement returns.

Sometimes cement returns are simply disposed by following the mix bury cover system. In this process, the drilling waste with cement returns is gathered altogether and transformed into hard cement pit. Then, the hard pits of cement returns are grinded into small pieces. After that, the grinded cement pits can be disposed. The whole process of management must not take more than a year.

 

What is Important Equipment in Drilling Waste Management?

Drilling Waste management

Drilling waste management entails all processes and precautions required or recommended to ensure a safe environment. Drilling waste contains spent fluids and drilling cuttings that result from the drilling process. The spent fluids and drilling cuttings that are referred to as drilling waste have no use in the ensuing drilling process therefore must be disposed of.

However drilling waste treatment requires that the set environmental management standards and regulations are adhered to for the maintenance of a safe environment and also in order to avoid legal disputes and penalties.

Drilling waste management  system therefore is concerned with using materials, substances and facilities in the drilling process that minimize  drilling waste while at the same time employ proper disposal of waste in a manner that reduces toxicity.

drilling waste management
drilling waste management

Cuttings dryer is a core equipment in drilling waste management because it enhances environmental protection. Designated to meet the strict environmental conditions and guidelines imposed on disposal of cuttings and work site, it utilizes high-speed decanter centrifuge which optimizes liquid and solid separation in high volume processing.

The cutting dryer has the following characteristics
•    Rational structure built into the bedplate that adjusts and balances the distribution of vibrating motion.
•    Enhanced protection of spare parts with wear proof measures which include use of stainless steel for mesh screen and spiral scraper to guarantee long service life.
•    The torque sensor which helps regulate the motor in case of overload in operation thus ensuring reliable operation.
•    Viewports on cone header and bedplate making it easy and convenient to inspect and maintain the screen mesh and spiral scraper.
•    The equipment uses centralized lubrication station which facilitates ease of flow of lubricant to machine parts and reduces damage due to poor lubrication.

The cutting dryer is a welcome and indispensable aspect of  waste management, designed with respect to maintaining a safe environment.

Drilling Waste Treatment Importance Equipment from Kosun

Drilling Waste treatment

Drilling Waste Treatment Equipment With the development of the oil industry, the pollution problems caused by drilling are also getting more and more attention.

China’s oil field per year only drilling production of waste drilling fluid produced about more than 900,000 cubic meters, of which one-third of the discharge to the environment, the environment and stratigraphy have caused varying degrees of pollution. Drilling pollution is mainly based on waste drilling fluid and waste water pollution.

Drilling produces waste, including waste drilling fluids, diamond cuttings with drilling fluids, simply a mixture, such as excess cement, isolation fluids and other fluids. The amount of drilling waste is determined by a number of factors including the size of the wellbore, the efficiency of the solid-controlled equipment, the solid-phase capacity of the drilling fluid, the ability of the drilling fluid to inhibit the dispersion of the cuttings, and the amount of drilling fluid remaining on the cuttings.

drilling waste treatment
drilling waste treatment

The percentage of solid phase in the waste drilling fluid varies from 50% to 25% of the maximum. There is always a certain amount of drilling fluid with the cuttings together with the waste, no matter how good the solid control equipment, drilling fluid can not be separated from the cuttings. If these effluents are discharged, they will cause significant pollution to the environment.
Abandoned drilling mud pollution of the environment, in essence, waste drilling mud in the liquid phase of the environment pollution, vertical cutting,liquid reuse as a resource recycling as an important means of waste disposal.

In response to this issue, Tsunami Oil conducted a three-year repeated research and experiment, through a different treatment process, successively in Xinjiang Tarim Oilfield, Daqing Oilfield and other drilling waste management equipment on-site construction, Solid phase to meet the national requirements of the emission standards, most of the liquid phase as a slurry base for the re-use of resources, only a small amount of liquid after the depth of treatment after the standard discharge or re-injection.

A large extent to reduce the production costs of drilling fluid, but also to achieve the energy-saving emission reduction, the purpose of safety and environmental protection.

Drilling Waste Management Market-Global Market

Drilling Waste Management Market

Drilling waste management market cover all over the world that equipment recoginized all over the world and appraised all over the world.

With the development of the industry, we are facing more and more challenges
and responsibility to protect our environment. At the same time, government agencies continue to increase the limit emission polls cut into the environment.
Support both goals Industry and regulatory agencies.
Kosun has been developed sturdy drilling waste management equipment to lessen pollution.

Drilling waste management system module
Drilling waste management equipment module

KOSUN is registered in Beijing as an import-export trading company specializing in well-drilling solid control equipments, drilling Rig accessories and mud services in the oil field. KOSUN Oil Service takes charge of the promotion, sales and after-sales service of its products in Chinese market. As one of the main partners of DERRICK in Chinese market, KOSUN Oil Service is available to provide all series of products and accessories of DERRICK to customers in China.

drilling waste management system
drilling waste management system

1. Kosun was established in 1992, the oil field solid control equipment has 25 years of history.
2. Kosun products are exported to Russia, Kazakhstan, Turkmenistan, Azerbaijan, Egypt, Nigeria, Malaysia, Canada, India and Mexico and other 70 countries.
3. Kosun  is one of the earliest manufacturers of ancillary drilling equipment in China and the exclusive manufacturer of oil field solid control equipment.
As China’s first API control of solid control equipment manufacturers.
4.KOSUN has more than 76 patents on solid control and drilling mud waste management equipment.
5. Corson products through the European DNV CE and the Russian TP TP certification.
6.KOSUN Solids America LLC is China’s first US-based solid control company.
7. Kosun management system production in line with HSE system ISO900 and ISO 1: 2008, to ensure your safety products.
8. Kosun  has the right to use the API Q1 logo, is the oil and Sinopec oil drilling equipment and parts of a network provider.
9. The total area of ​​the Solid Control System is more than 70,000 square meters (700,000 square feet).
10. The establishment of after-sales service companies in Kazakhstan and Indonesia and the development of high standards in nearly 20 countries, responsible for sales and after-sales services.
11. KOSUN is SCOMI and BRANDT partners in China.
12.KOSUN has a special equipment for manufacturing vibrating shaker screens in Asia’s largest screen center city.

We are looking forward to cooperation with you.

Drilling Waste Management Market of Kosun Manufacturer

Drilling Waste Management Market

Drilling waste management Market of Kosun merge global resources, based on in China market.

The drilling waste management system is used for removing drilling fluids from the drilling cuttings and clean the fluids for resuse, minimize drilling waste to save transportation costs.

1.Oil-based cuttings can decrease OOC by 3% to 5%;
2.and for water-based cuttings,
3. can reduce the water content of each shipment.

Kosun Drilling Waste Management Market
Drilling Waste Management Market

As for the standard drilling waste management unit, which is composed of below: 
1. one vertical cutting dryer
2.1 settling centrifuge
3.two screw pumps for the feed
4.rinsing centrifuge
5.2 or more units
6.A screw conveyor for conveying cuttings
7.a liquid collection tank with vertical cuttings dryer and
telescopic
8.electric cradles 
9.control systems.
10.a dry shaker

KOSUN will  set foot in China market, provide all-around and one-stop oil drilling fluid solids control products and waste treatment products, solutions as well as services with high sense of responsibility and sustainably innovative spirit, maximize the values of staff, customers and shareholders, and take the satisfaction of customer as the eternal pursuit of KOSUN people.

We manufacture Drilling Solids Control Equipment and Drilling Waste Management Equipment for more than 20 years experience with API, IADC, ISO and CE certificated.

Drilling waste functions involves the various procedures of collection, containment and handling of the waste followed by a proper method for its disposal.

Kosun always persist in the two principles: one is Quality First and the other is Customer Oriented.

Kosun provided  a perfect drilling fluid solids control products and drilling waste treatment products, solutions and services with high sense of responsibility and sustainably innovative spirit.

In order to meet for the requirements of international market, KOSUN have got approval of ISO9001, API SPEC Q1, ISO/TS 29001, ISO14001, OHSAS18001, CE, EAC and BV certificates.Russia MIOGE exhibition has got approved UFI and RUEF dual certification.

Kosun will provide better products and services to customer.  We won’t let you down. Welcome to contact us.

 

 

Drilling Waste Treatment Guarantee Quality First by Kosun

Drilling Waste Treatment

Drilling waste  treatment are increasing gradually. Mining and Drilling Waste Processing Oil and gas extraction operations generate a variety of liquid waste streams, including vertical  cuttings dryer  and tailings, which require transport and disposal. For many operations, this mining and drilling waste can become a profit killer. Superabsorbent polymers (SAPs) effectively cure waste without significantly increasing weight or volume to reduce waste transportation and disposal costs.

To provide a fully customized drilling waste management solution, we employ a broad portfolio of modular or mobile technologies to deploy a unique configuration tailored to your operational needs.

From centrifuges to cutting machines, vacuum and conveying systems to heat treatment equipment, we have the right products to solve any challenge, as well as the implementation of the ideal solution by professionally trained personnel.

drilling waste treatment machine
drilling waste treatment machine

Maximizing Drilling Efficiency
By adopting flexible operational, technical and logistical approaches, we are able to balance the complexity of regulatory and economic conditions, design and deploy optimal waste management solutions, and maximize drilling efficiency.

Environmental Leadership
We offer drilling waste solutions that are designed to meet or exceed your project’s environmental regulations. Reducing waste, liquid reuse and advanced cutting treatments all help limit waste transport and reduce the risk of environmental accidents.

Reduce total cost
Efficient solutions help reduce waste processing time, transport and handling, and help ease logistics challenges. Our custom  drilling waste solutions are designed to deliver these efficiencies and help you reduce the total cost of your oil well operations.

Kosun is an international brand of solid control and drilling waste management equipment manufacturers with extensive experience and global service.

Branch-will serve wholeheartedly for domestic and foreign customer service, with strong technical strength and perfect after-sales service system. Branch-look forward to your negotiations and cooperation!

Kosun has the confidence to provide more cost-effective equipment and mud systems in 2017.

Drilling Waste Management of Kosun Solid Control

Drilling Waste Management

Drilling Waste Management functions involves the various procedures of collection, containment and handling of the waste followed by a proper method for its disposal.

Drilling waste is the byproduct or unwanted matter generated as a result of drilling activities done for the extraction of precious fuels. Gas and oil are the most common products obtained from drilling and the byproducts include both of solid and fluid nature.

However, it is not the nature of the waste that worries us, but the effect it has on our environment and Mother Nature. So scientists have classified these wastes into two categories, acceptable and non acceptable.

This helps us identify each type of drilling waste and how dangerous it can turn out to be is not properly managed and disposed. Thus the importance of drilling waste management and drilling waste disposal method is an idea that is of very high relevance to the present era.

Drilling Waste Management
Drilling Waste Management

A successful drilling operation requires this aspect to be well taken care of. As a result, many private and public organizations undertaking these activities have turned to green and eco friendly means for making the activity a more sustainable and conservative one. Today there are several effective methods for proper waste disposal which are also put to best use.

Drilling waste management system involves with below products: Vertical Cuttings Dryer( Vertical Centrifuge), D Series Decanter Centrifuge , Screw Pump ……

The drilling waste generated as a result of all these activities are first separated from the desired quantity of matter by suitable methods. Conventional processes like settling and filtering where used for quite a long time since its introduction. But with advancements in technology, the facilities will also improve and this resulted in yet another technique that takes care of this separation procedure mechanically.

This separated waste is isolated and stored in some proper tanks and is later transported for proper disposal. Drilling waste is sometimes converted into more useful products. Agricultural fertilizers is an example for such a product.

Drilling Waste Management Services by Kosun Help Companies

Drilling waste management services

Drilling waste management services are processing the wastes through vast and systematic equipments. Services from Kosun in recent was reflected helped many clients a lot.

The procedure is simple: First use shale shaker extracts drilling cuttings from the mines and then the extraction of fluids from the cuttings, the left is considered as drilling wastes which need to be managed.

After all the processing, the most important issue needs to be handled regarding drilling waste management services. The issue is determining the waste disposal option. It is the end stage of the total drilling waste management. An environment friendly waste disposal method must be followed in order to calm down all the controversy and criticism regarding environmental sustainability.

And following is the 3D picture of drilling waste management services by Kosun:

drilling waste management services
drilling waste management services

Here a brief discussion about the Drilling Waste Management Services Help Companies is given below:
How the drilling waste should be disposed? A very common disposal method of drilling waste is land spray while drilling. In this method, the drilling waste is sprayed by using a pump. This method of disposal is very effective for fluid based drilling waste.  It is very cost effective.

Another effective way of disposing drilling waste is pumping off the waste. In this process, the non – radioactive clear fluid of waste is pumped in a green planting area. It is very sustainable way of disposal as it ensures the best use of natural elements. Another vastly used approach for waste disposition is the mix – bury approach. In this method, a mixture is created by using drilling waste with mud of disposing area. Above the mixture of those two components, a single layer of soil is used to cover the mixture.

It is also a very environment friendly way of waste disposition as it causes minimum contamination. Finally, another way of disposing the drilling waste is using separate waste disposal sumps. In this method, several waste sumps are built for disposing different types of waste. It is the formal waste disposal system of drilling companies.