What are the solid phase control methods for drilling fluids?

What are the solid phase control methods for drilling fluids?

To control solid phase in drilling fluid is to remove useless solid phase and retain useful solid phase. There are the following methods:

Ⅰ. Settling Method: This method involves allowing larger solid particles to settle down by circulating the drilling fluid through a large sedimentation tank when it reaches the surface.

Ⅱ. Dilution Method: This method involves adding dispersing media (such as water or oil) to the drilling fluid to reduce the solid phase content. Dispersing agents (such as iron chromates) can also be added to reduce the viscosity of the drilling fluid and improve its ability to carry cuttings.

Ⅲ. Mechanical Equipment Method: This method involves separating solid particles from the drilling fluid using mechanical equipment. This includes vibrating screens, desanders, desilters, centrifuges, and other equipment.

Ⅳ. Chemical Control Method: This method involves adding flocculants to the drilling fluid to increase the aggregation of solid particles, facilitating settling or mechanical removal.

Today, we will mainly introduce the mechanical desanding method. There are various mechanical desanding methods, including vibrating screens, filter presses, vacuum filters, centrifugal filters, centrifugal settling, and cyclone desanders. Due to the relatively high flow rate during core drilling operations and the comparatively low volume of slurry to be treated, cyclone desanders are commonly used. They have desanding capacities several hundred times higher than gravity desanders and can remove particles of around 20 microns. The structural principle of a cyclone desander is shown in the diagram.

Diagram of Centrifuge Bowl

1、Connection joint;2、Big-end bearing pedestal;3、Big-end bearing;4、Big-end inner bearing;5、Cylindrical bowl;6 、Conveyor flight;7、Conveyor mandrel;8、Small-end inner bearing;9、Central tube;10、Small-end bearing;11、Driven wheel of main motor;12、Small-end bearing pedestal;13、Small-end plate;14、Solid outlet;15、Tapered bowl;16、Conveyor outlet;17、Big-end plate;18、Liquid outlet;19、Splined shaft

Drilling Waste Cuttings Treatment – Pit Less Mud System

Drilling Waste

Oil and gas drilling is one of the most prolific business now a days. A very complex mechanism is used to drill oil and gas from the mine. A very common equipment that is seen in oil and gas drilling area is a shale shaker.

There are two basic approaches of drilling using a shale shaker .
The first one is the solid control system which is very popular for drilling now a days.
The second approach is the pit less mud system for drilling. Today the focus will be given on the pit less mud system for drilling.

What is pit less mud system for drilling: The pit less mud system for drilling is basically a process in which no pit is dug on the surface while for collecting cuttings from drilling.

drilling waste
drilling waste

In pit less mud system for  drilling waste cuttings treatment , a very important thing that is required to maintain is a proper integration between the waste management system and solid maintaining process. When the waste cuttings are taken out from shale shakers , two particular equipments named G force drying shaker and vertical cutting dryer are used to extract the liquid and to make the cuttings drier.

After that, the dry cuttings are transported from the shale shaker unit to the disposal unit. In that stage, the waste cuttings can be disposed on the surface without digging any pit. In many oil and gas drilling sites, a more environment friendly approach is taken to dispose drilling waste cuttings.

In that case, the drilling waste cuttings are taken to another unit for the final processing. In this unit, the waste cuttings are processed via solidification process. Waste cuttings can also be processed by thermal desorption machine. Thus, the drilling waste cuttings become contamination free and environment friendly. Then, the waste cuttings can be disposed without any fear.

Drilling Mud Waste Management System of Kosun Strategies

Drilling Mud Waste Management

Drilling Mud Waste management is one of the major concerns for the drilling companies all around the world. It is simply impossible to avoid pollution while shale shaker perform drilling. The main sources of drilling waste are the fluid removed drilling cuttings that are cut by the shale shaker.

Drilling companies are undergoing through an extensive pressure from various environment activists all around the world. So, an environment friendly waste management system is a prime requirement for the drilling companies. Several waste management strategies are taken into action for different types of waste while drilling. Here is a discussion about different types of drilling waste management strategies.

drilling mud waste management
drilling mud waste management

Different approaches for waste management: In order to manage the waste of a drilling site, the first step is to set up necessary solid control equipment like shale shaker. Till now the most popular drilling waste management strategy that is used is dilution. In the dilution process for controlling solids, a certain amount of fluid is extracted from the cuttings and are gathered into a pit. The rest of the cuttings are transformed into a concentrated solid after another extraction of fluid is executed to those by adding any liquid like water or oil.

After this, the drilling wastes become ready to be disposed. In the next step, it is imperative to determine the surface area and the amount of waste that is required to handle. While disposing the wastes, drilling companies can use G force drying shaker to make the wastes radiation and contamination free. Another consideration in drilling waste management is managing the cement returns.

Sometimes cement returns are simply disposed by following the mix bury cover system. In this process, the drilling waste with cement returns is gathered altogether and transformed into hard cement pit. Then, the hard pits of cement returns are grinded into small pieces. After that, the grinded cement pits can be disposed. The whole process of management must not take more than a year.

 

Drilling Waste Management Equipment by Kosun

Drilling Waste Management

In the process of drilling a water or oil hole, the solids that are obtained and the drilling fluid get mixed. This is called drilling waste. This waste must first be separated for proper management.

Drilling waste management equipment including: Vertical Cuttings Dryer(

Vertical Centrifuge),  D Series Decanter Centrifuge ,   Screw Pump……

After separation of the mixture, the drilling fluid that is obtained can be reused. But for the solids that are obtained, proper measures need to be taken so that there is minimum wastage and no harm is caused to the environment.

Kosun Drilling Waste management
Drilling Waste Management

The first step is to take care that the waste which is generated is as minimum as possible. This can be done by slightly changing the way, the hole is drilled. That is instead of conventional drilling other drillings options must be considered like;
1] Directional Drilling: Here instead of going directly vertical, drilling is done by taking angles while going down. Its variations are extended reach drilling, horizontal drilling and multiple laterals.
2] Drilling holes with small diameter: Technologies used to obtain holes with smaller diameter are slim hole drilling and coiled tubing drilling.
3] Techniques in which less drilling fluid is required like pneumatic drilling.

The second step is to use those fluids that does not harm our environment. Examples of such fluids are Synthetic Based muds (SBM) that biodegradable, does not accumulate and digs clean holes and has almost no toxicity.

Third is that, the wastes that are obtained must be reused as much as possible. The fluid that is obtained can be reused again as a drilling fluid. The solid cuttings that are obtained can be reused by spreading it on road and preventing road erosion or using it as a construction material.

Lastly, proper care must be taken for those solids that cannot be used and needs to be disposed. For pits may be build or may be dumped as landfills, where another layer of soil or other material.
The advantages of Drilling waste management are:
•    It is good for the environment and saves energy.
•    It reduces the cost of operation as we get to reuse the materials.

Drilling waste management equipment including: Vertical Cuttings Dryer(

Vertical Centrifuge),  D Series Decanter Centrifuge ,   Screw Pump……

Drilling Waste Management Market-Global Market

Drilling Waste Management Market

Drilling waste management market cover all over the world that equipment recoginized all over the world and appraised all over the world.

With the development of the industry, we are facing more and more challenges
and responsibility to protect our environment. At the same time, government agencies continue to increase the limit emission polls cut into the environment.
Support both goals Industry and regulatory agencies.
Kosun has been developed sturdy drilling waste management equipment to lessen pollution.

Drilling waste management system module
Drilling waste management equipment module

KOSUN is registered in Beijing as an import-export trading company specializing in well-drilling solid control equipments, drilling Rig accessories and mud services in the oil field. KOSUN Oil Service takes charge of the promotion, sales and after-sales service of its products in Chinese market. As one of the main partners of DERRICK in Chinese market, KOSUN Oil Service is available to provide all series of products and accessories of DERRICK to customers in China.

drilling waste management system
drilling waste management system

1. Kosun was established in 1992, the oil field solid control equipment has 25 years of history.
2. Kosun products are exported to Russia, Kazakhstan, Turkmenistan, Azerbaijan, Egypt, Nigeria, Malaysia, Canada, India and Mexico and other 70 countries.
3. Kosun  is one of the earliest manufacturers of ancillary drilling equipment in China and the exclusive manufacturer of oil field solid control equipment.
As China’s first API control of solid control equipment manufacturers.
4.KOSUN has more than 76 patents on solid control and drilling mud waste management equipment.
5. Corson products through the European DNV CE and the Russian TP TP certification.
6.KOSUN Solids America LLC is China’s first US-based solid control company.
7. Kosun management system production in line with HSE system ISO900 and ISO 1: 2008, to ensure your safety products.
8. Kosun  has the right to use the API Q1 logo, is the oil and Sinopec oil drilling equipment and parts of a network provider.
9. The total area of ​​the Solid Control System is more than 70,000 square meters (700,000 square feet).
10. The establishment of after-sales service companies in Kazakhstan and Indonesia and the development of high standards in nearly 20 countries, responsible for sales and after-sales services.
11. KOSUN is SCOMI and BRANDT partners in China.
12.KOSUN has a special equipment for manufacturing vibrating shaker screens in Asia’s largest screen center city.

We are looking forward to cooperation with you.

Drill Waste Management Delivery to Foreign Countries

Drill Waste Management

Drill waste management got well appraised by customers at home and abroud.  At the same time ,  a lot of orders come from all over the word.

Drill waste management that from  Kosun received considerable orders from Africa and Russia at the start of new year 2017.

drill waste management equipment
drill waste management

Why drill waste equipment is so popolar by custome
There are below reasons:

  • First and the most thing is high quality
  • strong Research and Development team
  • much more experices
  • Customer Oriented
  • excellent cost performances in using effect and service life.
  • recommend the most suitable products for customers according to their practical requirements
  • Perfect after sale services
  • Drill waste equipment is customized by KOSUN for Kazakhstan  and Russia customers  that has completed production and commissioning work , which will be shipped recently.Drill waste equipment is designed by customers actual needs. In the system design process and equipment configuration on both the cost and processing results.  Achieve the best processing results with the lowest cost under customer requirements.
  • KOSUN is capable of providing customers with such three series as oil & gas drilling solids control equipment, centrifuges and drilling waste treatment equipment, including 25 categories of products, which are extensively used in oil & gas drilling and workover, cutting dryers,  coalbed methane drilling,  vertical cuttings dryer, shale gas drilling, water well, geothermal well drilling, trenchless horizontal directional crossing projects, mine gravel staged treatment, tailings treatment, rive dredging works, industrial wastewater treatment, environmentally friendly sewage treatment, waste oil recovery and purification treatment, etc.
  • Kosun constantly sum up their own shortcomings, strengths and weaknesses,learn more about  experience . Our goal aimes to strive to the world first.  Although there is still a great distance, but we believe that as long as we pay more attention to  do every steps, keep up with the pace of the times, the goal is no longer distant.

Drilling Waste Management System From Famous Brand Kosun

Drilling Waste Management System

Drilling Waste Management System is very popular in the drilling industry.  There are three series:
1.oil & gas drilling solids control equipment
2.drilling waste treatment equipment
3. decanter centrifuges

drilling waste management system
drilling waste management system

Including 25 categories of products which can be provided by Kosun.
They are used in below category:
1.coalbed methane drilling
2.shale gas drilling
3.water well
4.geothermal well drilling
5.trenchless horizontal directional crossing projects,
6.mine gravel staged treatment
7.tailings treatment
8.rive dredging works
9.industrial wastewater treatment
10.environmentally friendly sewage treatment
11.waste oil recovery and purification treatment
12.oil &gas drillingand workover.etc.

drilling waste management system
drilling waste management system

In order to meet  for the requirements of international market, KOSUN have got approval of ISO9001, API SPEC Q1, ISO/TS 29001, ISO14001, OHSAS18001, CE, EAC and BV certificates.

Advantages and Benefits

1.Recovery and Recycling
Reducing, recycling and recovery are key to effective waste management
deal with. We try to recycle and recover, reduce operating costs
As well as the affect on the environment.

2.Processing and Disposal
We provide several processing and handling options to solve your drilling waste need.
They were selected as part of our engineering fluid management
SM process to determine the appropriate action required – given specific fluid types, environmental restrictions and created waste streams

3.Inclusive and Handling
With the increasing pay more attention on environmental protection, the industry is dedicated to safe control and handling of drilling waste.
We share this commitment with the equipment portfolio to mitigate issues related to managing drilling waste,
Reduce environmental compliance issues and promote best practices.

Drilling waste management system not only shorten the drilling time but alos minimize borehole problems and take systematic measures.
Method to carry out the life cycle analysis of the well, can improve and maximize the drilling performance.

Kosun website welcome your coming. We will try our best to provide best service and high quality products. Please don’t hesitate to contact us.  We are happy to assist you.

 

Drilling Waste Management System from Kosun Equipment

Drilling Waste Management System

Drilling waste management system demand  from below 5 points:
1.optimized solid control,
2.containment and disposal,
3.recycling
4.Recovery

5.treatment and disposal.

But this is not what we offer. 

We provide a complete range of services : maximum range and minimum risk so to meet all your drilling waste management. We offer a premium product warranty maximum reliability with minimum environmental risk.

drilling waste management system
drilling waste management system


To the people: we also offer maximum support from experienced, knowledgeable People – before and after you purchase – anywhere in the world. And by coupling. With a variety of high quality equipment and waste management expertise, we help ensure that maximum compliance with applicable regulations with minimum liability.

From service, you can not only get the comprehensive performance plan for each item, bu t alsp you get one thorough review, completion of a baseline comparative summary, review of established objectives,lessons learned and recommendations for improving future project procedures.

Reflecting the solid control – recovery and reuse, containment and handling of the specific needs of the kit,
Treatment and disposal. Shorten drilling time, minimize borehole problems and take systematic measures.
Method for well life cycle analysis can improve and maximize drilling performance.

We are able to provide our customers with three series of oil and gas drilling solid control equipment, centrifuges and drilling waste treatment equipment, including 25 products, which are widely used in oil and gas drilling and well repairing, CBM drilling, shale gas drilling, Drilling, vertical dryer ,trenchless horizontal directional crossover engineering, ore gravel stage treatment, tailings treatment, river dredging engineering, industrial wastewater treatment, environmental protection sewage treatment, waste oil recovery and purification treatment.
As for the requirements of the international market, Kosun has passed ISO9001, API SPEC Q1, ISO / TS 29001, ISO14001, OHSAS18001, CE, EAC and BV certification.

We are looking forward to your contaction. Welcome !

Drilling Waste Treatment Guarantee Quality First by Kosun

Drilling Waste Treatment

Drilling waste  treatment are increasing gradually. Mining and Drilling Waste Processing Oil and gas extraction operations generate a variety of liquid waste streams, including vertical  cuttings dryer  and tailings, which require transport and disposal. For many operations, this mining and drilling waste can become a profit killer. Superabsorbent polymers (SAPs) effectively cure waste without significantly increasing weight or volume to reduce waste transportation and disposal costs.

To provide a fully customized drilling waste management solution, we employ a broad portfolio of modular or mobile technologies to deploy a unique configuration tailored to your operational needs.

From centrifuges to cutting machines, vacuum and conveying systems to heat treatment equipment, we have the right products to solve any challenge, as well as the implementation of the ideal solution by professionally trained personnel.

drilling waste treatment machine
drilling waste treatment machine

Maximizing Drilling Efficiency
By adopting flexible operational, technical and logistical approaches, we are able to balance the complexity of regulatory and economic conditions, design and deploy optimal waste management solutions, and maximize drilling efficiency.

Environmental Leadership
We offer drilling waste solutions that are designed to meet or exceed your project’s environmental regulations. Reducing waste, liquid reuse and advanced cutting treatments all help limit waste transport and reduce the risk of environmental accidents.

Reduce total cost
Efficient solutions help reduce waste processing time, transport and handling, and help ease logistics challenges. Our custom  drilling waste solutions are designed to deliver these efficiencies and help you reduce the total cost of your oil well operations.

Kosun is an international brand of solid control and drilling waste management equipment manufacturers with extensive experience and global service.

Branch-will serve wholeheartedly for domestic and foreign customer service, with strong technical strength and perfect after-sales service system. Branch-look forward to your negotiations and cooperation!

Kosun has the confidence to provide more cost-effective equipment and mud systems in 2017.

Drilling Waste Management of Kosun Solid Control

Drilling Waste Management

Drilling Waste Management functions involves the various procedures of collection, containment and handling of the waste followed by a proper method for its disposal.

Drilling waste is the byproduct or unwanted matter generated as a result of drilling activities done for the extraction of precious fuels. Gas and oil are the most common products obtained from drilling and the byproducts include both of solid and fluid nature.

However, it is not the nature of the waste that worries us, but the effect it has on our environment and Mother Nature. So scientists have classified these wastes into two categories, acceptable and non acceptable.

This helps us identify each type of drilling waste and how dangerous it can turn out to be is not properly managed and disposed. Thus the importance of drilling waste management and drilling waste disposal method is an idea that is of very high relevance to the present era.

Drilling Waste Management
Drilling Waste Management

A successful drilling operation requires this aspect to be well taken care of. As a result, many private and public organizations undertaking these activities have turned to green and eco friendly means for making the activity a more sustainable and conservative one. Today there are several effective methods for proper waste disposal which are also put to best use.

Drilling waste management system involves with below products: Vertical Cuttings Dryer( Vertical Centrifuge), D Series Decanter Centrifuge , Screw Pump ……

The drilling waste generated as a result of all these activities are first separated from the desired quantity of matter by suitable methods. Conventional processes like settling and filtering where used for quite a long time since its introduction. But with advancements in technology, the facilities will also improve and this resulted in yet another technique that takes care of this separation procedure mechanically.

This separated waste is isolated and stored in some proper tanks and is later transported for proper disposal. Drilling waste is sometimes converted into more useful products. Agricultural fertilizers is an example for such a product.