An Overview of the Drilling Dig Mud Tank System: Composition and Function

The components and applications of a drilling rig mud tank system may include:

  1. Mud Tank: It is are large container used to store and circulate drilling fluids (mud) during the drilling process. It has various compartments for different purposes such as mixing, settling, and storing mud.
  2. Shale Shaker: It is a vibrating screen that separates large solids and cuttings from the drilling mud. It helps in maintaining the consistency and quality of the mud.
  3. Mud Agitators: These are mechanical devices that stir the drilling mud in the tanks to prevent settling and maintain a uniform mixture. They ensure the mud remains well-mixed and homogeneous.
  4. Desander and Desilter: These are hydrocyclone units used for removing finer solids, sand, silt, etc. from the drilling mud. Desander removes larger particles, while desilter removes smaller particles.
  5. Centrifuge: It is a machine that uses centrifugal force to separate the components of liquid and solid particles or a mixture of liquid and liquid.
  6. Mud Pumps: The mud pumps are used to circulate the drilling mud from the mud tanks down the drill string and back up to the surface. They provide the necessary pressure to enable drilling operations.
  7. Vacuum degasser: The vacuum degasser is usually used to remove gases, such as methane and other harmful vapors, from the drilling mud. It helps in maintaining the safety and stability of the drilling process.

The main applications of a drilling rig mud tank system include:

  1. Controlling and maintaining the properties of drilling mud, such as viscosity, density, and pH.
  2. Removing solid particles and cuttings from the drilling mud to ensure proper drilling performance.
  3. Recycling and reusing the drilling mud to minimize waste and reduce costs.
  4. Managing and disposing of drilling waste in an environmentally responsible manner.
  5. Providing a safe and efficient drilling operation by controlling the drilling fluid properties.

Drilling rig mud tank system plays an important role in oil drilling and other industrial fields. It stores, blends, agitates and mixes mud, performs filtration and solid-liquid separation, and controls mud circulation and circulation parameters. The application of a drilling rig mud tank system not only improves the efficiency and safety of drilling operations, but also plays a positive role in environmental protection.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:

Drilling Dig Mud Tank System

Water-based Drilling Mud Treatment Process

The solid control system is an indispensable system function module in oil drilling operations, the traditional solid control system is usually composed of a circulation tank, shale shaker, cleaner, centrifuge, etc., with a high cost of purchase and subsequent use, high energy consumption, low reliability, in order to meet the zero discharge environmental regulations need to support the corresponding drilling mud treatment system and other drawbacks. To this end, we have proposed an integrated solution to replace the traditional water-based waste mud treatment system and drilling waste system based on years of practical experience. It has been successfully applied to an oilfield drilling site in Changqing and has achieved good economic and energy-saving environmental benefits.

Water-based drilling waste disposal process

  1. Wellhead return mud discharge to circulation settling tank;
  2. The mud in the circulating settling tank is settled step by step by way of high overflow and then pumped back to the solid control system with the submersible sludge pump for reuse, and the solid phase is transported to the broken rubber tank with the excavator;
  3. Three agitators are installed on the rubber-breaking tank, and the materials entering the rubber-breaking tank are added to flocculate;
  4. The filter press slurry pump suction broken glue tank flocculated material to the filter press for filtering;
  5. The clear liquid after pressing and filtering can be continuously transported to the storage tank;
  6. The solid phase after filtration is transported to the buried tank through the belt conveyor;
  7. Use the excavator to transfer the solid phase of the buried tank.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
Online consulting:

Features and advantages of KOSUN drilling waste management system

The main equipment of KOSUN drilling waste management system includes: shale shaker, vertical cuttings dryer, drilling fluid centrifuge, screw conveyor, screw pump and other equipment.

drilling waste management system
drilling waste management system

Technical features and advantages of KOSUN drilling waste management system:

– Using advanced mud slurping technology, the useful liquid phase in drilling cuttings can be recovered effectively, achieving high efficiency curing treatment.

– Low moisture content of the treated useless solid phase makes it easy to transport.

– Extremely effective for cuttings drying of oil – and composite – based mud.

– Modular design, moving transportation convenient and fast.

– Simple and practical processing flow, large processing capacity.

– The whole set of equipment is easy to operate, low cost of use and maintenance.

Mud zero discharge system, also known as drilling waste management system. With the improvement of environmental protection requirements, higher requirements have been put forward for cuttings disposal in drilling site. KOSUN drilling waste management system not only can solve the environmental problems, at the same time secondary recycling the waste of the solids control system, reduce on-site damage to the surrounding environment.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:

Drilling mud cutting waste treatment and management system

Drilling mud cutting waste treatment and management system equipment:

Vertical Cuttings Dryer is a components for the cuttings drying by centrifugal G force. Dewatering Unit provides a process of chemically enhanced configuration to remove the fine solids less than 5 microns from the water based drilling fluids.In a result to reduce the waste based mud waste. High G drying shaker is a simple and econonic way to reduce the fluids on the drilling cuttings.Waste decanter centrifuge is to separate the fine solids in the drilling waste. Screw Conveyor is the product for transfer the drilling cuttings or drilling waste. Centrifuge feed pump include the screw pump and vertical centrifugal slurry pump for different applications. Drilling Cuttings Transfer Pump is a vacuum pump for transfer drilling cuttings and waste.

Drilling mud cutting waste treatment
Drilling mud cutting waste treatment

KOSUN provide the full line of Drilling mud cutting waste treatment and management system for the pitless drilling, with KOSUN Solids Control products, operators is able to run the closed loop mud circulation system to reduce the cost for drilling waste disposal. KOSUN Drilling mud cutting waste treatment and management system is a packages system for the drilling rig to dry the OBM, SBM or WBM drilling cuttings and recycling the drilling fluids after cleaning by the decanter centrifuge.

Formation drilled cuttings can be handled by various methods, depending largely on environmental requirements, geographic location, and geological conditions. Cuttings must be transported and prepared prior to final disposition, which may include reinjection into subsurface formations. Optimal drilling waste management demands high performance in surface and subsurface engineering analysis and unparalleled diagnostic expertise—before, during, and after the operation.

Tags:drill cuttings treatment, drilling mud cutting waste treatment, drill cuttings disposal, drilling cuttings waste management, drilling waste management system, drill cuttings waste management.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:

Features of Drilling Waste Management System

KOSUN is the professional Drilling Waste Management Manufacturer and exporter. KOSUN can design and produce the Drilling Waste Management system and Drilling Waste Management equipment as requirment of customers.

drilling waste management
drilling waste management

In order to protect the environment in which we live, recycle drilling fluid and save more cost for customers, KOSUN sets up “Xi’an Oil & Gas Drilling Waste Management Engineering Center” and develops vertical cuttings dryer, Hi-G dryer, centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management system, taking “zero discharge of drilling waste” as the drilling waste management standard.

Drilling waste management has put forward higher requirements with the constant improvement of the environmental protection requirement. It can not only be very good to solve the environmental problems, but also can do recycling to the waste of the solids control system. While drilling cutting management system maximize retains the useful mud, and it concentrated solidify after processing of drilling cuttings. That helps to reduce the destruction of the environment in oil filed worker.

drilling waste management manufacturer
drilling waste management manufacturer

In the process of oil and gas drilling, general shallow wells would use water-based mud, and deep wells would use oil-based mud, that makes conventional solids control equipment work effectively on recovery of heavy metal and stone and useful drilling fluid. However, these cutting fluids containing heavy metals and solids (presumably oil content at 12%~18%) would caused great damage on nearby vegetation, soil, groundwater and other natural environment building and human living environment if they are not managed to emissions.

Features of Drilling Waste Management System:

  1. Good Result of Water-based Mud: 6%-10% Water Content.
  2. Overwhelmingly overcomes the difficulty in disposing the waste all or disposing them effectively, which combines the technology brought from Italy with advantages of the same products abroad.
  3. Stable Performance:KOSUN Drilling Waste Management is to control the volume of water containing in the drilling mud and stabilize the liquid performance, which achieves the purpose of managing the drilling waste and recycle the drilling mud without damaging the water performance.
  4. Environmental and Economical: This cutting dryer system realizes the social value of environmental protection, maximizing the usage of drilling fluid economically.

Kosun- China Solids Control Leader&Drilling Waste Mangemnet Expert

Drilling Waste Management Equipment and System

Recently,international community is paying more and more attention to environmental protection and customers have seen practical economic benefits brought by drilling waste management equipment. Drilling fluid recycled each day can save tens of thousands of US dollars for customers. More and more new and regular customers write to KOSUN to ask about our technologies and equipment related to drilling waste management.

drilling waste management equipment
drilling waste management equipment

What is drilling waste?Drilling waste means cuttings, waste mud and waste water mixture generated during the drilling process. These wastes can cause serious environmental pollution, and if being directly discharged, they will do great harm to soil and water resource, making covered earth surface barren.

Drilling Waste Management System and Equipment-KOSUN

In order to protect the environment in which we live, recycle drilling fluid and save more cost for customers, KOSUN sets up “Xi’an Oil & Gas Drilling Waste Management Engineering Center” and develops vertical cuttings dryer, Hi-G dryer, centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management equipment, taking “zero discharge of drilling waste” as the drilling waste management standard.

drilling waste management system
drilling waste management system

Nowadays, KOSUN has completed the production and packaging of a batch of shaker screens for vertical cuttings dryers and is ready to ship them to Africa. These screens will serve as replacements of Vertical Cuttings Dryer screens active in Africa for drilling waste management. This set of KOSUN drilling waste management system has been used by turns at several African drilling sites after being sold to Africa in March 2014. Customers highly praised treatment result of the equipment.

KOSUN can not supply drilling waste management equipment,but can also provide solids control equipment,such as shale shaker,desander,desilter,drilling decanter centrifuge,desilter cone,mud agitator,etc.

Kosun- Solids Control Company/ Drilling Waste Management Company

Drilling Waste Management System – Containment and Handling

Drilling Waste Management

Drilling waste management  is more and more important. The necessity of energy is increasing relentlessly. People are becoming more and more power hungry. With the increase in the demand, drilling companies are trying to cope up with the ever increasing demand by setting up new drilling sites.

A major issue that any drilling company has to handle is how to manage the drilling wastes generated from shale shaker cuttings. Drilling waste management companies are trying to sort out the most environment friendly method for the waste management.

Drilling Waste Management Plan
Drilling Waste Management Plan

A major step of drilling waste management plan is managing the containment of the wastes generated by shale shaker. A discussion about the issue is given below.

How the drilling waste is contained and handled: The first issue that should be consider in containing and handling drilling waste is the geographical features of the certain drilling sites.

Containment and handling of drilling wastes are no longer to simply on shore based as more and more companies are engaging in off shore drilling for new source of oil and gas. The most common way of managing shale shaker generated drilling wastes is building and using sumps.

Different types of drilling wastes including cement returns drilling wasted and drilling cuttings are contained in a sump. The sumps that are used to contain drilling wastes should not be built in non – polluted area of surface.

A sump inspection must be performed by experts right before the waste disposed in it. A waste tracking system for the drilling wastes must be developed to control the flow of wastes in the sumps.

A regular and efficient inspection schedule must be maintained by the employees in order to ensure that waste contamination sumps are in subtle condition. Another important issue for handling and contamination of drilling waste is decommissioning the sumps. When any sump is decommissioned, drilling authority must ensure that there is zero possibility of further contamination.

Drilling Waste Cuttings Treatment – Pit Less Mud System

Drilling Waste

Oil and gas drilling is one of the most prolific business now a days. A very complex mechanism is used to drill oil and gas from the mine. A very common equipment that is seen in oil and gas drilling area is a shale shaker.

There are two basic approaches of drilling using a shale shaker .
The first one is the solid control system which is very popular for drilling now a days.
The second approach is the pit less mud system for drilling. Today the focus will be given on the pit less mud system for drilling.

What is pit less mud system for drilling: The pit less mud system for drilling is basically a process in which no pit is dug on the surface while for collecting cuttings from drilling.

drilling waste
drilling waste

In pit less mud system for  drilling waste cuttings treatment , a very important thing that is required to maintain is a proper integration between the waste management system and solid maintaining process. When the waste cuttings are taken out from shale shakers , two particular equipments named G force drying shaker and vertical cutting dryer are used to extract the liquid and to make the cuttings drier.

After that, the dry cuttings are transported from the shale shaker unit to the disposal unit. In that stage, the waste cuttings can be disposed on the surface without digging any pit. In many oil and gas drilling sites, a more environment friendly approach is taken to dispose drilling waste cuttings.

In that case, the drilling waste cuttings are taken to another unit for the final processing. In this unit, the waste cuttings are processed via solidification process. Waste cuttings can also be processed by thermal desorption machine. Thus, the drilling waste cuttings become contamination free and environment friendly. Then, the waste cuttings can be disposed without any fear.

Drilling Waste Management Market-Global Market

Drilling Waste Management Market

Drilling waste management market cover all over the world that equipment recoginized all over the world and appraised all over the world.

With the development of the industry, we are facing more and more challenges
and responsibility to protect our environment. At the same time, government agencies continue to increase the limit emission polls cut into the environment.
Support both goals Industry and regulatory agencies.
Kosun has been developed sturdy drilling waste management equipment to lessen pollution.

Drilling waste management system module
Drilling waste management equipment module

KOSUN is registered in Beijing as an import-export trading company specializing in well-drilling solid control equipments, drilling Rig accessories and mud services in the oil field. KOSUN Oil Service takes charge of the promotion, sales and after-sales service of its products in Chinese market. As one of the main partners of DERRICK in Chinese market, KOSUN Oil Service is available to provide all series of products and accessories of DERRICK to customers in China.

drilling waste management system
drilling waste management system

1. Kosun was established in 1992, the oil field solid control equipment has 25 years of history.
2. Kosun products are exported to Russia, Kazakhstan, Turkmenistan, Azerbaijan, Egypt, Nigeria, Malaysia, Canada, India and Mexico and other 70 countries.
3. Kosun  is one of the earliest manufacturers of ancillary drilling equipment in China and the exclusive manufacturer of oil field solid control equipment.
As China’s first API control of solid control equipment manufacturers.
4.KOSUN has more than 76 patents on solid control and drilling mud waste management equipment.
5. Corson products through the European DNV CE and the Russian TP TP certification.
6.KOSUN Solids America LLC is China’s first US-based solid control company.
7. Kosun management system production in line with HSE system ISO900 and ISO 1: 2008, to ensure your safety products.
8. Kosun  has the right to use the API Q1 logo, is the oil and Sinopec oil drilling equipment and parts of a network provider.
9. The total area of ​​the Solid Control System is more than 70,000 square meters (700,000 square feet).
10. The establishment of after-sales service companies in Kazakhstan and Indonesia and the development of high standards in nearly 20 countries, responsible for sales and after-sales services.
11. KOSUN is SCOMI and BRANDT partners in China.
12.KOSUN has a special equipment for manufacturing vibrating shaker screens in Asia’s largest screen center city.

We are looking forward to cooperation with you.

Drilling Waste Management System From Famous Brand Kosun

Drilling Waste Management System

Drilling Waste Management System is very popular in the drilling industry.  There are three series:
1.oil & gas drilling solids control equipment
2.drilling waste treatment equipment
3. decanter centrifuges

drilling waste management system
drilling waste management system

Including 25 categories of products which can be provided by Kosun.
They are used in below category:
1.coalbed methane drilling
2.shale gas drilling
3.water well
4.geothermal well drilling
5.trenchless horizontal directional crossing projects,
6.mine gravel staged treatment
7.tailings treatment
8.rive dredging works
9.industrial wastewater treatment
10.environmentally friendly sewage treatment
11.waste oil recovery and purification treatment
12.oil &gas drillingand workover.etc.

drilling waste management system
drilling waste management system

In order to meet  for the requirements of international market, KOSUN have got approval of ISO9001, API SPEC Q1, ISO/TS 29001, ISO14001, OHSAS18001, CE, EAC and BV certificates.

Advantages and Benefits

1.Recovery and Recycling
Reducing, recycling and recovery are key to effective waste management
deal with. We try to recycle and recover, reduce operating costs
As well as the affect on the environment.

2.Processing and Disposal
We provide several processing and handling options to solve your drilling waste need.
They were selected as part of our engineering fluid management
SM process to determine the appropriate action required – given specific fluid types, environmental restrictions and created waste streams

3.Inclusive and Handling
With the increasing pay more attention on environmental protection, the industry is dedicated to safe control and handling of drilling waste.
We share this commitment with the equipment portfolio to mitigate issues related to managing drilling waste,
Reduce environmental compliance issues and promote best practices.

Drilling waste management system not only shorten the drilling time but alos minimize borehole problems and take systematic measures.
Method to carry out the life cycle analysis of the well, can improve and maximize the drilling performance.

Kosun website welcome your coming. We will try our best to provide best service and high quality products. Please don’t hesitate to contact us.  We are happy to assist you.