Maintenance and management of solid and liquid separation equipment and drilling waste disposal equipment produced by KOSUN

Equipment wear and maintenance

The concept of wear and tear: there are two types of wear and tear that can occur over a long period of time. One is material wear, refers to the use of mechanical forces caused by friction, vibration loss; The second is base wear. If the equipment is scrapped due to improper operation or other reasons, it cannot be used again. Or because of the progress of science and technology, the equipment with better performance and efficiency of the same purpose keeps appearing, which reduces the “value” of the original old equipment. Formally, the former is called visible wear and the latter is called invisible wear.

Equipment maintenance job category: equipment maintenance includes lubrication, corrosion protection, parts control and replacement, etc. Generally, equipment maintenance is classified as follows.

1. Daily maintenance. This is the external maintenance of the equipment, such as cleaning, inspection, refueling, etc., which is undertaken by the operator as part of the handover.

2. Primary maintenance. Inspection and maintenance of vulnerable parts of equipment. Including cleaning, lubrication, equipment parts and key disassembly, adjustment, etc., generally under the guidance of full-time maintenance personnel by the operator.

3. Secondary maintenance. Carry out strict inspection and repair of equipment. Including replacement parts, repair equipment precision, etc. By full-time maintenance technical workers.

4. Minor repairs. This is a minimal amount of local maintenance, with only local repairs, replacements and adjustments.

5. To repair. This is one of the biggest planned repairs. Including the total dismantling of equipment, inspection, repair, replacement, adjustment, and finally reassembled into a new machine, and the appearance of the equipment for repainting or painting. Usually only a few years or even ten years to carry out, can be completed by professional (repair) factory.

Principles of equipment maintenance work

Pay equal attention to maintenance and planned overhaul, and give priority to prevention. Adhere to good maintenance, can reduce the equipment “wear” degree; Timely maintenance and can prevent small problems into big problems.

Adhere to the principle of maintenance first, production later. Production must have good equipment, so cannot do without maintenance. In order to catch up with the production task, it is not allowed to make the maintenance equipment “operate with disease”, so as to cause serious damage or accident, which will bring greater loss to the production.

Adhere to the principle of combining professional repair with mass maintenance. Workers are the users of the equipment, they are most familiar with the performance and technical status of the equipment; And professional repair personnel has the advantage such as special knowledge and overhaul means, so equipment maintenance should be given priority to with major, group union only.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: 029-89565356

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

Recently, 2 sets of ZJ15 fixed control system produced by KOSUN were successfully sent to the Ukrainian project site.

Recently, 2 sets of ZJ15 fixed control system produced by KOSUN were successfully sent to the Ukrainian project site. Previously, KOSUN invited customers from the Ukrainian market to visit the factory to inspect the production process and work progress, and the customers gave a high evaluation of KOSUN’s professional products.

KOSUN production of ZJ15 drilling solids control system is a set of mechanical and electrical control of sludge treatment system, drilling mud can be hierarchical processing, at the same time, the drilling mud can be mixed, degassing, aggravating, mixing, can also be used to supply of wellhead mud, the Ukrainian market customer order system by mud mud tank, mixing tank, rotation of the crane and solids control equipment. The whole system includes vibration screen, vacuum deaerator two-stage solid control equipment, mud mix weight system, mud supply system, electrical control system, lighting system, etc. The surface coating of the system is durable, which can ensure that the system can be used in the wear and corrosion environment.

This ZJ15 drilling solids control system has several special designs of important processes, which can be used to grade drilling mud. The mud can also be weighted, mixed and stirred. Drug canisters and pipelines can provide slurry batching for the system; Mud system can be mixed and matched for system mud; Supply silo and supply line can supply mud supply for wellhead mud defect; Mud gun pipeline and mixing system can fully stir and mix in the mud tank; The clean water collection can provide water channel for slurry distribution and flushing tank surface.

ZJ15 drilling solids control system adopts multi-functional design, so that the system can meet the requirements of different mud systems, and each system and process can work independently or simultaneously.

Liquid-gas separator is mainly used to deal with large bubbles in drilling fluid.

Liquid-gas separator is mainly used to deal with large bubbles in drilling fluid. Throttling and exhaust operation should be carried out after gas invasion; When overflow occurs, kill the well. Drilling fluid from the throttle manifold into the liquid gas separator, degassing treatment. The drilling fluid separated from the above two conditions also has small bubbles, which go into the vibration screen for degassing, flow to the sand bin, and then go into the vacuum degassing device for routine degassing.

During the drilling of ultra-high pressure gas Wells, the amount of gas and liquid entering the wellbore varies greatly. This requires the Liquid-gas separatorto have a wide range of handling capacity, and its handling capacity of gas and liquid volume must meet the needs of well killing construction. The following factors should be taken into consideration in the scheme design:

1. The task of the separator is to deal with continuous gas phase and large bubbles;

2. Provide appropriate dwell time to enable small bubbles to gather in a certain depth range below the liquid surface;

3. Solid cuttings cannot be deposited in the separator;

4. The separator can work normally except that the air column reaches the wellhead.

Features and advantages of the liquid and gas separator:

1. Separation and discharge of a large number of free gases in the mud system, including toxic gases, such as hydrogen sulfide;

2. The separated gas is discharged to the safe area of the wellsite through the discharge nozzle path for combustion;

3. The equipment is coated with anti-corrosion coating, which can extend the service life when dealing with corrosive gases.

The main shield tunnel sludge treatment systems of KOSUN.

After years of mud equipment design and manufacturing, The mud and water separation, slurry dehydration, slurry drying equipment and complete system of KOSUN have been widely used in many construction projects, such as pipe jacking construction, horizontal directional crossing, pile foundation engineering and underground diaphragm wall engineering. the pile foundation engineering and the construction of the underground continuous wall, and other construction projects, accumulated the rich spate separation field cases, and gradually formed its own in the field of shield mud treatment sludge treatment integration solutions.

The main shield tunnel sludge treatment systems are kd-200-k1 mud treatment system, d-series kds-500 mud treatment system, kd-500 mud treatment system, kd-200 mud treatment system, and kd-100 mud treatment system. In addition, we can also customize an exclusive shield tunnel sludge treatment system according to the actual needs of customers and the actual situation of the construction site.

KOSUN shield tunnel sludge treatment system is a modular structure design system. Designed for mud purification in all kinds of large, medium and small sized mud and water balance shield construction projects. The system is composed of coarse vibrating screen module, desander module and desilter module. Coarse vibrating screen module is equipped with coarse screen for removing large particles. desander module is equipped with multiple desander hydrocyclones.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: 029-89565356

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

Use and maintenance method of KOSUN SP series shear pump.

Oil drilling fluid (mud) is mainly composed of four parts: water, active solid phase, inert solid phase and chemical treatment agent. According to the proportion and interaction of each component, different components and different properties of mud can be formed. Therefore, mud composition is the key factor to adjust the performance.

In the preparation and treatment of mud, the traditional preparation method is difficult to achieve the high shear force required for direct hydration of soil and polymer, so it requires a long preparation and treatment time. The SP shear pump developed by KOSUN can quickly prepare high performance mud, greatly shorten the preparation time of mud and improve the economic benefit of drilling.

Use and maintenance method of KOSUN SP series shear pump:

1. After each use, circulate the pipeline and shear pump with clean water to avoid debris blocking the flow path and nozzle of the impeller;

2. Check the machine oil level of the oil pool in the support before use. If it is insufficient, it should be replenished.

3 packing box packing and mechanical seal two.When the seal fails, it should be replaced in time.

4. When using the mechanical seal, it is strictly forbidden not to empty the liquid, so as to avoid damage to the mechanical seal. When the lubricating and cooling oil of the mechanical seal is insufficient, it should be timely supplemented.

Xi ‘an KOSUN is a professional company providing comprehensive solutions for oily sludge treatment.

Xi ‘an KOSUN is a professional company providing comprehensive solutions for oily sludge treatment in the field of energy conservation and environmental protection, focusing on the development and service of complete sets of technologies and equipment such as reduction and resource utilization of oily sludge.

Source of oily sludge

1. Oily sludge generated by crude oil exploitation

The oily sludge generated in the process of crude oil exploitation mainly comes from the ground treatment system. The oily sludge generated in the process of oil production sewage treatment, together with the flocs formed by the water purification agent added in sewage purification treatment, the corrosion products and scale of equipment and pipelines, and bacteria (corpse), etc., constitute the oily sludge. This kind of oily sludge generally has the characteristics of high oil content, high viscosity, fine particle size and difficulty in dehydration, which not only affects the quality of crude oil, but also affects the water quality of injection in profile control of injection Wells and leads to the difficulty in reaching the standard of effluent.

2. Oily sludge is generated in the process of oilfield technology

Oily sludge may also mainly come from oil storage tanks, sedimentation tanks, sewage tanks, grease trap bottom sludge, oil sands and sludge removed from oil and water treatment facilities of refinery, light hydrocarbon processing plants and natural gas purification devices, as well as crude oil and oily sludge landed from drilling, operation and pipeline perforation. When storing oil in oil storage tank, a small amount of mechanical impurities, sand grains, soil, heavy metal salts, paraffin and asphaltene and other heavy oil components in oil products are deposited at the bottom of oil tank, forming oil sludge at the bottom of tank. In addition, the sewage from primary settling tank, secondary settling tank and well washing water recovery tank can also produce oily sludge.

3. Oily sludge generated from the sewage treatment plant of the refinery

The oily sludge in the sewage treatment plant of the refinery mainly comes from the bottom sludge of the oil separation tank, the scum of the flotation site and the bottom sludge of the original oil tank, commonly known as “three mud”. These oily sludge consists of different compositions, usually with an oil content of 10%~50%, an moisture content of 40%~90%, and a certain amount of solids.

KOSUN MD series high efficiency mud cleaner

KOSUN MD series high efficiency mud cleaner is the second and third level solid control equipment in the drilling fluid purification system, which can further separate the smaller particles solid phase contained in the mud treated by the shaker, so that the mud can enter the fourth level separation equipment. The mud cleaner can be used alone, or its bottom flow vibrating screen can be used as a parallel standby device of the first solid control vibrating screen.

Precautions for use of KOSUN MD series mud cleaner:

1. The hydrocyclone is an important separation and classification equipment of mud cleaner. In the process of use, special attention should be paid to the maintenance of the hydrocyclone.

2. When the fluid ejected from the cyclone group is not uniform umbrella shape, the appropriate knob drip nozzle, and observe until return to the normal state.

3. For the use effect and service life of the hydrocyclone, the drip nozzle and other parts should be cleaned and maintained normally.

4. When the bottom flow screen does not move in accordance with the prescribed track, the installation direction may be wrong or there is a problem with the motor circuit, the power should be immediately disconnected to check the motor or circuit, to ensure its return to normal.

5. If the bottom flow sieve appears the phenomenon of running pulp or blocking the sieve, the Angle of the sieve box should be adjusted in time, and ensure that the selected sieve mesh is suitable for the mud to be treated.

6. Always observe and test the bottom flow screen. The damaged screen should be replaced or repaired in time. After each time out of use to the bottom flow screen and screen do necessary cleaning.

7. Regular cleaning and inspection should be carried out on each part of the mud cleaner to ensure the use effect and service life.

The whole drilling fluid solid control system of KOSUN

At present, solid control equipment focuses on the development of desander, desilter, degasser and other equipment with small occupation area, high efficiency and long life, and integrates with high-speed centrifuge to realize automatic detection and control of solid control system according to the test results.

Xi ‘an KOSUN is a leader in the solid state control industry of oil drilling in China and a comprehensive service provider of solid state control and waste disposal of oil drilling in the world. Since its establishment in 1992, xi ‘an KOSUN has been the main supplier of solid control products in the field of petroleum and natural gas drilling equipment in China, as well as the oldest and only centrifuge manufacturer in five northwestern provinces of China, and the producer of high-frequency vibration drying of the first generation drilling fluid in China.

The whole drilling fluid solid control system of KOSUN can be separated and connected between tanks and silos to meet the needs of drilling operations. The system is equipped with 5-level purification equipment, contains shale haker, vacuum degasser, desander cleaner, desilter and centrifuge, etc., the use of drilling fluid solid control system, can effectively reduce the waste mud, reduce the cost of drilling, protect the environment around the well site.

According to the requirements of field operation, KOSUN can provide customers with mobile vehicle-mounted fixed control system, saving space and facilitating transportation.

The performance and quality of drilling fluid solid control equipment is the key to solid control technology. Drilling fluid solids control system mainly includes the drilling fluid circulating tank, drilling fluid purification treatment equipment and electric control equipment three parts, including drilling fluid purification treatment equipment mainly include shale shaker, desander, desilter, degasser, centrifuge, sand pump, mixer, etc., aiming at environmental sensitive areas, can also configure cuttings recycling and waste liquid processing equipment.

KOSUN liquid and gas separator is a special equipment for primary degassing of drilling fluid.

KOSUN liquid and gas separator is a special equipment for primary degassing of drilling fluid.

When the liquid and gas separator is not in use, clean the drilling fluid in the equipment and wash it with water. It is strictly forbidden to store the mud in the separator to prevent the mud from being used normally after it is dry and solid.

In general, the liquid and gas separator is installed on the side ground of the mud tank. The ground shall be horizontal, solid and equipped with anchor bolt pit.

When installation, use crane to lift the lifting lug on the top of the main body to lift vertically with the ground, slowly put it down, and then use steel wire rope from the upper part of the main body and the ground to take up, to ensure the main body and the ground is vertical, casting anchor bolts, fastening.

After installation, direct the exhaust line to a distance of 60-80m from the wellhead. The slurry inlet is connected with the rotary blowout preventer or throttle manifold, close the blowout butterfly valve, open the slurry outlet butterfly valve, and connect the pipe line to the mud tank.

When handling, remove the manifold, loosen the tension wire rope, use the crane to lift the top of the main body, loosen the anchor bolt to place the horizontal, at this time the ladder can be used as a handling support.

Features and advantages of KOSUN liquid and gas separator:

1. Separate and expel large amounts of free gases from your system, including toxic gases such as hydrogen sulfide;

2. The separated gas is discharged to the safe area of the wellsite through the discharge nozzle path for combustion;

3. The equipment is coated with anti-corrosion coating, which can extend the service life when dealing with corrosive gases.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

Drilling mud cleaner is the second and third level solid control equipment of drilling mud.

KOSUN production of MD series drilling mud cleaner, is the secondary and third level drilling mud purification system of solids control equipment used to separate the vibration screen processed of smaller particles contained in mud solid phase, so that the mud into the subsequent separation equipment, MD series mud cleaner can be used alone, also can use its underflow vibrating screen as primary solids control parallel backup device of vibrating screen.

Drilling mud cleaner is the second and third level solid control equipment of drilling mud. It is a combination of desander hydrocyclone, desilter hydrocyclone and bottom flow vibration screen. The mud cleaner is compact in structure, small in space and powerful in function. It is an ideal and efficient cleaning equipment for the second and third stage solid phase control of drilling mud.

Features of KOSUN drilling mud cleaner:

1. The cleaner is compact in structure, small in space and powerful in function;

2. The number and materials of customized hydrocyclone are available; Its material can be made of polyurethane, high chromium cast iron or ceramic and other wear-resistant materials.

3. The clamshell desilting hydrocyclone is equipped with stainless steel ball valve for easy maintenance;

4. The vibration motor is Martain motor, reliable in quality;

5. Composite screen, longer service life;

6. Wedge design for convenient vibrating screen replacement;

7. Mechanical adjustment of screen box angle can be realized in the work, which is convenient to operate.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com