Maintenance and management of solid and liquid separation equipment and drilling waste disposal equipment produced by KOSUN

Equipment wear and maintenance

The concept of wear and tear: there are two types of wear and tear that can occur over a long period of time. One is material wear, refers to the use of mechanical forces caused by friction, vibration loss; The second is base wear. If the equipment is scrapped due to improper operation or other reasons, it cannot be used again. Or because of the progress of science and technology, the equipment with better performance and efficiency of the same purpose keeps appearing, which reduces the “value” of the original old equipment. Formally, the former is called visible wear and the latter is called invisible wear.

Equipment maintenance job category: equipment maintenance includes lubrication, corrosion protection, parts control and replacement, etc. Generally, equipment maintenance is classified as follows.

1. Daily maintenance. This is the external maintenance of the equipment, such as cleaning, inspection, refueling, etc., which is undertaken by the operator as part of the handover.

2. Primary maintenance. Inspection and maintenance of vulnerable parts of equipment. Including cleaning, lubrication, equipment parts and key disassembly, adjustment, etc., generally under the guidance of full-time maintenance personnel by the operator.

3. Secondary maintenance. Carry out strict inspection and repair of equipment. Including replacement parts, repair equipment precision, etc. By full-time maintenance technical workers.

4. Minor repairs. This is a minimal amount of local maintenance, with only local repairs, replacements and adjustments.

5. To repair. This is one of the biggest planned repairs. Including the total dismantling of equipment, inspection, repair, replacement, adjustment, and finally reassembled into a new machine, and the appearance of the equipment for repainting or painting. Usually only a few years or even ten years to carry out, can be completed by professional (repair) factory.

Principles of equipment maintenance work

Pay equal attention to maintenance and planned overhaul, and give priority to prevention. Adhere to good maintenance, can reduce the equipment “wear” degree; Timely maintenance and can prevent small problems into big problems.

Adhere to the principle of maintenance first, production later. Production must have good equipment, so cannot do without maintenance. In order to catch up with the production task, it is not allowed to make the maintenance equipment “operate with disease”, so as to cause serious damage or accident, which will bring greater loss to the production.

Adhere to the principle of combining professional repair with mass maintenance. Workers are the users of the equipment, they are most familiar with the performance and technical status of the equipment; And professional repair personnel has the advantage such as special knowledge and overhaul means, so equipment maintenance should be given priority to with major, group union only.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: 029-89565356

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

KOSUN liquid and gas separator is a special equipment for primary degassing of drilling fluid.

KOSUN liquid and gas separator is a special equipment for primary degassing of drilling fluid.

When the liquid and gas separator is not in use, clean the drilling fluid in the equipment and wash it with water. It is strictly forbidden to store the mud in the separator to prevent the mud from being used normally after it is dry and solid.

In general, the liquid and gas separator is installed on the side ground of the mud tank. The ground shall be horizontal, solid and equipped with anchor bolt pit.

When installation, use crane to lift the lifting lug on the top of the main body to lift vertically with the ground, slowly put it down, and then use steel wire rope from the upper part of the main body and the ground to take up, to ensure the main body and the ground is vertical, casting anchor bolts, fastening.

After installation, direct the exhaust line to a distance of 60-80m from the wellhead. The slurry inlet is connected with the rotary blowout preventer or throttle manifold, close the blowout butterfly valve, open the slurry outlet butterfly valve, and connect the pipe line to the mud tank.

When handling, remove the manifold, loosen the tension wire rope, use the crane to lift the top of the main body, loosen the anchor bolt to place the horizontal, at this time the ladder can be used as a handling support.

Features and advantages of KOSUN liquid and gas separator:

1. Separate and expel large amounts of free gases from your system, including toxic gases such as hydrogen sulfide;

2. The separated gas is discharged to the safe area of the wellsite through the discharge nozzle path for combustion;

3. The equipment is coated with anti-corrosion coating, which can extend the service life when dealing with corrosive gases.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

KOSUN’s screw conveyor is widely used in various industries.

KOSUN’s screw conveyor is widely used in various industries, such as building materials, chemical industry, electric power, metallurgy, coal mine coal, food and other industries, applicable to horizontal or oblique conveying powder, granulated and small lump materials, such as coal, ash, slag, cement, food, etc., the material temperature is less than 200 ℃.Screw conveyor does not transport perishable, viscous, easy to agglomerate materials.In the concrete mixing station, the screw conveyer’s function has obtained the biggest embodiment.

When the screw shaft rotates, the material can only move forward along the bottom of the conveyor under the push of the blade due to the gravity and friction generated by the wall of the tank, which is like the translational movement of the nut that cannot be rotated along the rotating screw rod.The movement of materials in the intermediate bearing depends on the thrust of materials moving forward from behind.So the transport of materials in the conveyor is a complete slip movement.In order to make the screw shaft in a favorable tension state, the drive device and discharge port are generally placed at the same end of the conveyor, and the feeding port is placed near the tail of the other end as far as possible.The rotating screw blade pushes the material forward for conveying, and the force that prevents the material from rotating together with the screw conveyor blade is the weight of the material itself and the friction resistance of the screw conveyor housing on the material.The profile of the blade can be divided into solid profile, belt profile and blade profile according to different materials.The screw shaft of the screw conveyor has thrust bearing at the end of the movement direction of the material to counter the axial force of the screw with the material. When the length is longer, the intermediate suspension bearing should be added.

Screw conveyor in the use of the process, must pay attention to the daily maintenance, so as to ensure maximum production and efficiency, but also make the service life of the equipment extended.

1. Lubricating oil should be added to the transmission parts such as bearings, gears and chains on a regular basis;

2. After the screw conveyor is out of service, the wear condition of the screw blade shall be checked, and if the wear is serious, it shall be repaired by welding;

3. The conveying quantity shall not be overloaded, otherwise the material cannot be discharged, causing the screw shaft to bend and the box to swell and damage;

4. When the conveying medium has a high degree of mobility, pay attention to whether the expansion and contraction of the box body is free and there is no stuck place;

5. When the conveyor is in operation and the noise is harsh, the cover shall be opened for inspection and troubleshooting.

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Jinbo Zheng

Contact person: Jinbo Zheng

http://www.kosun.com

http://www.kosuneco.com

KOSUN will participate in the 2019 NEFTEGAZ

KOSUN will participate in the NEFTEGAZ at the EXPOCENTER in Moscow, Russia on April 15-18, 2019. You are warmly invited to visit the D28-1 booth at Hall 21! We are waiting for you!

Exhibition: NEFTEGAZ

Date: April 15-18, 2019

Booth: 21D28-1

Venue: EXPOCENTER

The NEFTEGAZ is a professional petroleum exhibition in Eastern Europe, gathering 1,800 domestic and foreign exhibitors from 41 countries around the world. It serves as a stage for the global suppliers of the industry to showcase their new oil and gas industry technologies. The number of professional visitors to the exhibition reaches 38,600 from Russia, Germany, Britain, France, the United States, Italy, Australia, Kazakhstan, Kuwait, Ukraine, Saudi Arabia and other dozens of countries.

As a professional supplier of solid-liquid separation and sludge treatment equipment, KOSUN has attached importance to and participated in various domestic and international petroleum equipment exhibitions. In the 2019 NEFTEGAZ, KOSUN will focus on the solids control system and drilling waste treatment (mud zero discharge). At the exhibition, our technical engineers and sales managers will provide professional consulting services for you. Welcome you to our booth for exchange and cooperation!

Drilling Waste Treatment Facilities-KOSUN

KOSUN has been China solids control leader & drilling waste management expert since 1992. KOSUN are searching drilling waste treatment facilities and disposal methods for 25 years,  manufacturing quality drilling cuttings waste management system and serving the clients around the world.

Drilling waste treatment facilities- DC Series Decanter Centrifuge:

KOSUN DC Series Decanter Centrifuge is used to separate suspended solids ≥2μm in diameter and treat the drilling mud and fluids. It is especially effective when used in oilfield service industry, industrial service industry and especially in environmentally sensitive areas. This type of centrifuge is high in recovery rate, effective in solids control and remarkable in the reduction of cost spent on drilling mud resupplying and management. It is a very sophisticated dynamic balancing machine, able to operate stably with the whirling speed ranging from 0 to 3900 and generate centrifugal force of 3000G.

Decanter Centrifuge
Decanter Centrifuge

KOSUN Decanter Centrifuge can meet with different requirements of mud treatment under various drilling conditions, that can do sedimentation and separation for particles more than 2 μm. After treatment, the mud can achieve ideal viscosity and proportion, resulting in better recycling, high efficiency, saving and environment protection.

The series of centrifuge by our company has been developed many years with the continuous improvement and optimization design, which possesses the characteristics of good result of separation and settlement, as well as large quantity, reliable work, longer life, lower energy consumption, easy maintenance, smooth operation, lower noises, etc.

Drilling waste treatment facilities- Vertical Cuttings Dryer:

Vertical Cuttings dryer
Vertical Cuttings dryer

KOSUN vertical cuttings dryer for oil-based mud, by centrifugal separation principle, can effectively recover the cuttings in liquid phase composition, the solid phase becomes very dry, the drilling mud in the recovery, reduce the cost of drilling operation, but also reduces the the pollution of the environment, in accordance with international emission standards and environmental protection requirements. It can be used for drilling cuttings in land and ocean drilling.

With the continuous improvement of environmental protection requirements, the major oil fields are faced with the problem of drilling waste disposal.Need for more information about drilling waste treatment facilities,please contact us! (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Drilling Waste Management Products and Services

Drilling Waste Management Products:

KOSUN provide desilter,mud cleaner and vertical slurry pump,of course, centrifuge for drilling waste management. KOSUN can offers vertical cuttings dryer and decanter centrifuge to dramatically reduce total volume of drilling wastes to treatment and revover much clean fluids back to the mud circulation system.

drilling waste management
drilling waste management

KOSUN can offer a complete package of drilling waste management system as well. Abandoned drilling mud from the mouth of the well directly access to the device. And through its sealing strip type pipe, screw conveyor transfers waste drilling mud into cuttings dryer. Then the screen mesh by high-speed rotating and filter by cutting dryer, then the vast majority of the dry cutting slips down by another screw conveyor and discharged from the first mouth exit.

Drilling Waste Management Services:

As part of KOSUN drilling waste management services, we also supply highly skilled staff to ensure equipments are installed correctly and that they are fully operational and well-maintained. KOSUN employees, who trained to provide support swiftly, are on-call worldwide 24 hours a day, everyday, to be available at a moment’s notice.

drilling waste management companies
drilling waste management companies

At present, oversea countries with advanced oil industry commonly count for drilling cuttings waste management technology development. From last century, according processing equipment and facility is still on the head line of the world. There are complicated drilling cuttings portions, steady cuttings character and complicated processing situation, thus it decides the diversity of drilling waste management information system in the international drilling cuttings management.In response to these harmful substances, how to take appropriate drilling waste treatment technology to minimize the environmental impact of waste drilling fluid damage is a very important issue to oil and gas drilling companies currently. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Difference between Drilling Waste Management and Solids Control System

Do you know what the important things are for oil drilling fields? Maybe there are two things we should consider, one is how to improve oil drilling work efficiency, and the other one is how to protect the environment around the oil drilling fields. Today KOSUN want to share our ideas about solving the two questions. When we prepare to answer the two questions, we will mention two system: solids control system and drilling waste management.

First, how to protect the environment around our oil drilling fields?

-KOSUN drilling waste management.

drilling waste management equipment
drilling waste management equipment

Just as we know, with the development of society, people have a strong mind about environment protection; we all know the importance of environment-friendly or eco-environment, we all know the importance to balance the economy development and environment protection, which is the same to our oil drilling works.

KOSUN have researched and manufactured our latest equipment – vertical cutting dryer, which is the core equipment for our drilling waste management equipment (it is also called drilling cuttings management system). Different models could meet your multiple demands in oil drilling works, especially for environment protection during the oil drilling works.Besides the cutting dryers, there are also some other important equipment for the whole drilling waste management equipment, such as decanter centrifuge, screw pumps, sand pump, screw conveyor, mud tank, etc. the whole solids control equipment could be combated together via new technology, and then provide an amazing working results, such as good environment protection.

Second, how to improve work efficiency in oil drilling works?

Generally speaking, there are many ways to reach this goal, at the same time, with the development of oil drilling fields, more and more new products come into our life and work, high quality and high tech to provide a high efficiency oil drilling works. About this question, KOSUN gives our own answer – Solids Control System.

solids control system
solids control system

KOSUN solids control system, which is also called mud system, you can use them in any kind of oil drilling fields. Why I said our solids control system or mud system could solve the problem of work efficiency? The reason is that our solids control system is constituted of high quality solids control equipment, such as mud tank, shale shaker, decanter centrifuge, mud cleaner, shale shaker screen, vacuum degasser, sand pump, etc. Usually, if we just use single solids control equipment, maybe the work efficiency will be lower than our expectation; while if we use newly technology to combine the different solids control equipment together, and test them until working smoothly, we must to say we have reached the goal of improving oil drilling work’s efficiency. That’s why KOSUN Solids Control Systemcould provide you a high work efficiency guarantee.

The above two points are about KOSUN solids control system and drilling waste management equipment, they are two different types system or unit, but they are the same in some extent. You could find the difference between the two systems, while you can also find the similar points between them.

The solids control system/mud system and drilling waste management equipment are the big success for KOSUN, more and more customers and partners choose these two systems used into their overseas oil drilling platforms. Anyway, solids control system and drilling waste management unit are born to improve your oil drilling work efficiency and protect the oil drilling fields environment. 

Kosun- China Solids Control Leader&Drilling Waste Mangement Expert

How is Dryer Shaker Working in Drilling Waste Management?

KOSUN develops dryer shaker,vertical cuttings dryer, drying shaker, decanter centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management system, taking “zero discharge of drilling waste” as the drilling waste treatment standard.

Dryer Shaker
Dryer Shaker

Hi-g dryer shaker reduces the liquid/oil content drilling cuttings to as low as about 10%(w/w) and recover part of the drilling mud,so that the drilling cost can be reduced and the drilling waste volume can be cut down,for the purpose of reducing environmental pollution.

Hi-G dryer shaker and vertical cuttings dryer can be introduced as drill cuttings usually take away much drilling mud and thus raise drilling cost. Hi-G dryer manages oil content and water content down to 10% from 30% while vertical cuttings dryer lowers oil on cuttings below 5%, to the greatest degree, with small rotary speed and centrifugal filtration. Either of them is effective to recover drilling mud and shrink drilling cost.

drilling waste management
drilling waste management

KOSUN is a professional oilfield drilling mud Hi-G Dryer shaker supplier and manufacturer in China oil drilling mud solids control and drilling waste management industry. As a pioneer in this industry, KOSUN is capable of providing customers with series products, such as oil & gas drilling fluid solids control equipment, decanter centrifuge, drilling waste management equipment and drilling security equipment.

Kosun- China Solids Control Leader&Drilling Waste Mangement Expert

Features of Drilling Waste Management System

KOSUN is the professional Drilling Waste Management Manufacturer and exporter. KOSUN can design and produce the Drilling Waste Management system and Drilling Waste Management equipment as requirment of customers.

drilling waste management
drilling waste management

In order to protect the environment in which we live, recycle drilling fluid and save more cost for customers, KOSUN sets up “Xi’an Oil & Gas Drilling Waste Management Engineering Center” and develops vertical cuttings dryer, Hi-G dryer, centrifuge, screw conveyor, screw pump and other first-class high-performance drilling waste management system, taking “zero discharge of drilling waste” as the drilling waste management standard.

Drilling waste management has put forward higher requirements with the constant improvement of the environmental protection requirement. It can not only be very good to solve the environmental problems, but also can do recycling to the waste of the solids control system. While drilling cutting management system maximize retains the useful mud, and it concentrated solidify after processing of drilling cuttings. That helps to reduce the destruction of the environment in oil filed worker.

drilling waste management manufacturer
drilling waste management manufacturer

In the process of oil and gas drilling, general shallow wells would use water-based mud, and deep wells would use oil-based mud, that makes conventional solids control equipment work effectively on recovery of heavy metal and stone and useful drilling fluid. However, these cutting fluids containing heavy metals and solids (presumably oil content at 12%~18%) would caused great damage on nearby vegetation, soil, groundwater and other natural environment building and human living environment if they are not managed to emissions.

Features of Drilling Waste Management System:

  1. Good Result of Water-based Mud: 6%-10% Water Content.
  2. Overwhelmingly overcomes the difficulty in disposing the waste all or disposing them effectively, which combines the technology brought from Italy with advantages of the same products abroad.
  3. Stable Performance:KOSUN Drilling Waste Management is to control the volume of water containing in the drilling mud and stabilize the liquid performance, which achieves the purpose of managing the drilling waste and recycle the drilling mud without damaging the water performance.
  4. Environmental and Economical: This cutting dryer system realizes the social value of environmental protection, maximizing the usage of drilling fluid economically.

Kosun- China Solids Control Leader&Drilling Waste Mangemnet Expert

Drilling Waste Management Services and Solution

Due to resource sharing and integration of international oil equipment  manufacturers and engineering services providers,Kosun has built close  strategic cooperation with foreign well-known drilling fluid engineering  services providers and drilling waste management services providers to  jointly discuss and develop integrated services, including drilling waste management,drilling fluid supply, drilling fluid additives,oil chemicals,  and to provide the most reliable products and the top quality services for  oilfields all over the world.

Drilling Waste Management System
Drilling Waste Management System

Drilling Waste Management emerges as oil and gas filed exploration develops and national enviromental protection laws and regulations mature.

Zero Discharge Solution of Water-base Mud Energy Saving Type

Zero Discharge Solution of Water-base Mud Energy Saving Type
Zero Discharge Solution of Water-base Mud Energy Saving Type

-High integration level of system equipment,small footprint,compact and light for easy moving.

-Simple process,convenient operation,efficient treatment,over 300m³water-base drilling waste can be treated per day,water content in solids after treatment is within 15-17%.

-Mild treatment condutions,low treatment cost,features extensive application,cost saving,ect.

-Well adapted to treat various types of water-base mud drilling waste.

Oil-base Mud Cuttings Treatment System

Oil-base Mud Cuttings Treatment System
Oil-base Mud Cuttings Treatment System

-Continuous feeding device of large capacity up to 40-60t per hour.

-High-efficiency solid-liquid separation minimizes liquid content in cuttings.OOC after treatment is below 6%.Effective separation retrieves large volume of drilling fluid to be reused in active mud system.

-Integrated program mable logic controller(PLC)has automatic alarm indicator to monitor temperature,torque,oil mass and running time,easy safe and reliable operation.

-Foldable handrail and walkway,convenient for operators to perform routine main-tenance,disassembly and transport.

Founded in 1992,KOSUN is dedicated to provision of solid-liquid separation products and environmental protection water treatment solustions for  global customers and to resolution of envinonmental problems caused bu wastewater and waste sludge produced by various industries.Products are mainly applied in municipal  construction,envinonmental protection engineering,petrochemica industrial,mining,soil ecological restoration,industrial sewage treatment,ect.A complete set of solution increases wastewater recycling rate,reduces waste discharge and achieves sustainale development.

Kosun- China Solids Control Leader&Drilling Waste Mangemnet Expert