Drilling waste management,oil based mud treatment,drilling mud circulation system,drilling waste management companies

Economic Benefit Evaluation of Drilling Waste Management

At present, more and more customers have noticed the considerable prospects of domestic oil mud sand treatment projects, and drilling chip drying machines are one of the common separation methods of many oil sand separation methods. However, what is the economic benefit of the cuttings dryer used in the recovery of waste oil-based drilling fluids?

Drilling cuttings dryer
Let’s do a simple analysis:

1. The oil content of drilling cuttings in oil-based drilling fluid is generally set at 20%, and the oil content of drilling cuttings is about 10% after being dried. The processing capacity of the dryer is about 10t/h, and the 25 tons of cuttings can recover 1 ton of oil-containing impurities (the drilling cuttings density is 2.5t/m3). After purification, 0.4 tons of oil is obtained. Each ton of oil can make a profit of 15,000 yuan, 0.4t×1.5 yuan /t= 6,000 yuan.

2, the centralized construction of the factory needs 7 personnel. The annual cost of personnel is about 1 million yuan (calculated by the approximate annual income of employees), and the daily cost of each person is about 397 yuan. It costs 2,778 yuan per day for seven people.

3, the equipment depreciation fee is paid 250÷3÷12÷30≈2315 yuan/day (the total production of equipment is calculated by 2.5 million yuan). Recycling 1 ton of oil needs to pay a depreciation fee of 2315÷24×3=289 yuan. (Solid control equipment shall be depreciated in 3 years, 360 days per year)

4. Site construction and leasing fee 100÷3÷12÷30=926 yuan/day. (Site construction and leasing fees are calculated at 1 million yuan)

5, equipment electricity: according to the dryer per hour to deal with oil-based drilling cuttings 10 tons, the production of 1 ton of oil products needs 2.5 hours of electricity cost of 40×2×2.5×1≈200 yuan

6, vehicle usage fee: 30 tons of vehicles cost 1200 yuan per trip, 400 yuan per ton, each production of 1 ton of oil needs to transport 25×400=1000 yuan

7. Diesel and water charge 50 yuan
8. The equipment maintenance cost is about 50 yuan

9, other expenses about 200 yuan, (environmental protection, fire protection, going out, outsourcing, etc.).

6000-289-200-2778-1000-50-50-200-926=507 yuan

The two drying machines can produce 6.4 tons of oil products for 8 hours a day, generating 38,400 yuan and making a profit of 3224.8 yuan

During the drilling process, mud enters the formation through the drill pipe, and the drilling fluid is discharged together with the drilling waste after being used. Because mud is expensive and can damage the environment, the solid control system comes into being in this situation.

The solid control system of oil drilling is mainly to control and separate the solid substances in the drilling fluid, such as sediment and gravel, so that they can be recycled, also known as the mud purification system.

In the process of drilling, often encounter rock, gas, or underground hot springs, in the process of rock drilling, the huge friction of the rock is very harmful to the drill, and in the drilling encountered gas or hot springs easily cause kick, blowout, in this case will be used mud.

Mud is usually water, oil, or a mixture of oil and water that contains a large amount of suspended matter, such as jelly. Mud can be divided into water-based mud, oil-based mud, and mixed mud.

During the drilling process, the mud can effectively lubricate the drill bit, and the mud with barite and flocculent can effectively balance the bottom pressure and prevent blowouts and kicks.
The main equipment of a solid control system is a vibrating screen, desilter, degassing device, desilter, centrifuge, desilter pump, agitator, etc. This solid control equipment is like a series of different sizes of screens, through layers of filtration to achieve the purpose of purifying mud.

In oil field drilling operations, mud systems play a critical role in delivering drilling fluid (mud) to the bottom of the well, maintaining wellbore stability, cooling the bit, reducing friction between the bit and the hole, and carrying cuttings from the bottom hole to the surface. High mud system… Operation is critical to the smooth running of drilling operations. However, mud systems often accumulate a large amount of mud residue after a long period of operation, resulting in reduced operating efficiency and damage to bottom-hole stability. To solve this problem, the mud gun-mud tank cleaning equipment came into being and became a helpful assistant in oil drilling operations.

1. Working principle of the device

Mud gun-mud tank cleaning equipment uses the principle of high-pressure water flow and mechanical rotation to quickly wash and remove residual mud, cuttings, and solid particles from the mud system. Through the impact of high-pressure water flow, the equipment can quickly wash the mud residue attached to the wall of the mud tank, improve the cleanliness of the mud system, and maintain the efficient operation of the system.

2. Device features

High… Cleaning: The equipment adopts a combination of high-pressure water flow and mechanical rotation, which can… Clean the mud tank, mud gun, and other equipment, and keep the system clean.

Water conservation: equipment adopts high-pressure water flow technology, nozzle design fine… Can maintain the cleaning effect at the same time… Maximize the conservation of water resources.

Easy to operate: The equipment is compact and easy to operate, and only the operator can click the button to complete the cleaning task and improve the working efficiency.

Strong adaptability: The equipment can be customized according to the needs of different mud systems, to adapt to different specifications, models of mud tanks, and mud guns.

3. Application scope

Mud gun-mud tank cleaning equipment is widely used in oil drilling operations, which can not only improve the cleanliness of the mud system, and extend the service life of the equipment, but also reduce the maintenance cost and improve the operation efficiency. The equipment is also suitable for other industrial areas where cleaning mud systems are required, such as mines, construction, etc.

Conclusion

The emergence of mud gun – mud tank cleaning equipment has brought a new solution for oilfield drilling operations. Its features of efficient cleaning, water saving, and easy operation make the maintenance of the mud system more convenient and efficient. In the growing oilfield drilling industry, this equipment provides reliable technical support for improving operational efficiency and ensuring operational safety.

Oil drilling waste is the waste produced by oil and natural gas in the drilling process, which contains a large number of chemical auxiliaries and is difficult to deal with, and the disposal cost is high, and the final destination of waste after treatment is difficult to completely resource. At present, the commonly used solid-liquid separation technology uses chemical flocculation, sedimentation, and mechanical separation to separate the solid and liquid two phases in drilling waste, and then carry out terminal treatment respectively. After the filtrate is transported to the treatment field for pretreatment, it is re-injected, water-treated, and reused by the drilling team. The problem is that the recovery rate is low and the treatment cost is high. The mud cake is transported to the brick factory or cement factory for use, and the utilization rate is very low. Most of the mud cake is in the stacking or waiting stage.

After treatment, the drilling waste is added with a curing agent, compacted by a road roller, and solidified into a dense plate through physical and chemical reactions with non-machine binder, soil, and water. Instead of cement, lime, gravel, and other materials, it is used for subgrade treatment of various grades of roads and foundation treatment of various construction sites, and can also be directly paved low-grade roads, landscape roads, or temporary roads. It can also be used in agricultural and water conservancy construction of earth engineering. While saving a lot of construction costs, it also avoids the mining, processing, transportation, storage, and use of natural road-building materials, and reduces vegetation destruction, soil erosion, coal, and fuel consumption, which is of great significance for resource conservation and ecological protection.

This new method of final disposal of oil drilling waste eliminates the cumbersome process, eliminates the need for separate treatment of solid and liquid phases, eliminates the need for costly waste disposal on the well site, and leaves no traces of pollution. Through supporting environmental protection agents and automation equipment, the three steps are completed in one go, turning dirty drilling waste into usable building materials, no waste is generated in the process and the final product, and no secondary pollution is generated. Using this technology, the pollution traces of these wastes from the surface of our beautiful planet are “erased”, and turn into an available harmless resource, turn waste into treasure, use these wastes, save part of valuable building materials resources, “benefit today, benefit all generations”, has far-reaching significance and great contribution to the environmental protection and petroleum industry in China and even the world.

Kosun Machinery Co., Ltd. is a domestic environmental protection and energy comprehensive service enterprise with global resources and international vision. Has a highly dedicated, technologically advanced, experienced technical management expert. The company’s business field is “oil and gas fields, mine soil, sludge treatment”, has participated in several oil fields and sewage treatment plants for sludge treatment projects, involving industrial pollution sites, oil, sludge, waste waste, and other professional treatment, the effect is obvious. Always adhere to the “people-oriented, leading technology, win-win cooperation” development strategy, professional qualifications, professional teams, technical capabilities, case experience, partners and corporate culture, and other aspects of continuous accumulation and development, to form their characteristics of development advantages, establish a good image and reputation. In the future, while adhering to and improving the development strategy, we will build a new development platform, open up a new development path, constantly improve the goal, and strive to achieve the greatest value and the most trusted environmental restoration enterprise.

1. Removal of solids: During drilling, cuttings and other solids are generated that can contaminate the drilling fluid. KOSUN solid control system helps remove these solids from the drilling fluid, ensuring its cleanliness and maintaining its desired properties. Clean drilling fluid is essential for efficient drilling, preventing equipment damage, and maximizing drilling performance.
   • 
2. Wellbore stability: Effective solid control helps maintain wellbore stability by removing drilled solids that can cause formation damage or lead to unstable wellbore conditions. Clean drilling fluid with controlled solids content helps minimize the risk of wellbore collapse, stuck pipe, or other drilling incidents.
3. Equipment protection: Solids such as sand, shale, or metal cuttings can damage drilling equipment, including pumps, mud motors, and drilling bits.KOSUN solid control system removes these abrasive solids, protecting the drilling equipment from excessive wear and extending their lifespan. This reduces downtime and maintenance costs associated with equipment repair or replacement.
4. Mud properties control: The drilling fluid, also known as drilling mud, has specific properties that are crucial for successful drilling operations. These properties include viscosity, density, and gel strength. KOSUN solid control system helps maintain the desired mud properties by removing solids that can alter these properties. Consistent mud properties ensure efficient drilling and accurate formation evaluation.
5. Environmental protection: Proper solid control is essential for environmental protection. It helps prevent the discharge of drilling fluids with high solids content, which can negatively impact the environment. By removing and properly managing the solids,KOSUN solid control system helps comply with environmental regulations and reduces the ecological footprint of drilling operations.
6. Cost-effectiveness: Implementing an effective solid control system can lead to cost savings in drilling operations. By removing solids from the drilling fluid, it reduces the consumption of drilling fluids, lowers disposal costs, and minimizes the wear and tear on drilling equipment. This results in improved overall drilling efficiency and reduced operational expenses.

In summary, KOSUN solid control system plays a vital role in drilling operations by removing solids from the drilling fluid. It ensures wellbore stability, protects drilling equipment, controls mud properties, promotes environmental protection, and contributes to cost-effectiveness. Implementing a reliable and efficient solid control system is essential for safe, efficient, and successful drilling operations.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person:Stella Xiang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Drilling fluid cooling is an important aspect of the drilling process as it helps maintain the temperature of the drilling fluid within the required range for optimal performance.  There are several methods of cooling drilling fluids, each with their own advantages and suitable for different drilling conditions.

One of the simplest and most cost-effective methods of cooling drilling fluids is water cooling.  This method reduces the temperature of the drilling fluid by adding cold water or circulating cooling water.  This is a simple method that is suitable for cryogenic conditions and provides an easy way to cool drilling fluids without the need for complex equipment.

Another effective cooling method is heat exchanger cooling, which involves using a heat exchanger to transfer heat from the drilling fluid to a cooling medium, such as cold water or coolant.  This method is particularly suitable for drilling fluids with higher temperatures and can achieve better cooling effects compared to water cooling.  It provides a more efficient way of cooling drilling fluids and is suitable for a variety of drilling conditions.

For large drilling operations, cooling tower cooling is an ideal method of cooling drilling fluids.  The method involves passing the drilling fluid through a cooling tower where the fluid is sprayed onto the top of the tower and cooled using air before being collected as cooled drilling fluid.  Cooling tower cooling is suitable for achieving large cooling effects and is particularly useful for large drilling operations.

When rapid cooling is required, adding specific coolants to the drilling fluid is an effective way to achieve the desired cooling effect.  This method can quickly reduce the temperature of the drilling fluid by changing the chemical properties of the drilling fluid.  However, it is important to consider the effect of coolant on drilling fluid performance and ensure that it does not adversely affect the drilling process.

In summary, there are many effective methods for cooling drilling fluids, each with their own advantages and suitable for different drilling conditions.  Whether through water cooling, heat exchanger cooling, cooling tower cooling or the addition of coolant, the most appropriate cooling method must be selected based on the specific requirements of the drilling operation to ensure optimal performance of the drilling fluid.