drilling waste management, Author at Drilling waste management,oil based mud treatment,drilling mud circulation system,drilling waste management companies

10/19/202310/19/2023

Analysis of the basic steps of the mud purification systems

With the implementation of new environmental protection laws, the requirements for environmental protection in the oilfield development process are becoming increasingly stringent. Clean production in oilfield operations is a benchmark in the petroleum industry. During the oilfield development process, a large amount of waste mud is the main factor causing environmental pollution and is also one of the high-cost factors in oilfield operations. Therefore, it is important to purify and recycle the mud, which can not only meet environmental benefits but also generate significant economic benefits.
To meet the requirements of mud purification, the petroleum machinery industry has introduced various effective mud purification equipment and systems.
The five-level mud solid control equipment on the oil drilling platform can ensure that the platform meets the requirements for mud treatment under various conditions. The solid control equipment used in mud purification systems operations mainly includes mud circulation tanks, drilling fluid shale shakers, mud cleaners, vacuum degassers, low-speed centrifuges, and high-speed centrifuges.

The mud with a large amount of harmful solid phase particles returned from the wellbore flows into the entrance of the first-stage mud purification equipment, the drilling fluid shale shaker, through the wellhead elevated mud trough with a certain slope under the action of gravity. The larger harmful solid phase particles are screened out and discharged by the shale shaker.
When the drilling fluid is invaded by gas, the purified mud obtained through the drilling fluid shale shaker enters the desanding tank of the mud purification tank. By using the suction of the degasser vacuum pump, negative pressure is created in the vacuum tank, allowing the mud to enter the degasser for separation under atmospheric pressure. The separated gas is released at the top of the derrick, and the degassed mud is driven by the rotating impeller of the discharge chamber into the second chamber of the mud purification tank. In the case of gas-free mud, the degasser can be used as a high-power mud agitator to prevent the mud in the mud purification tank from settling.
The purified mud obtained through the drilling fluid shale shaker enters the desanding tank of the mud purification tank. The mud is pressurized and enters the desander of the second-stage solid control equipment, the mud cleaner, through the desanding pump. It is separated again using the cyclone principle to remove harmful solid phase particles with a separation midpoint above 70 microns. The desanded mud is then discharged into the third chamber of the mud purification tank through the overflow pipeline of the desander. According to the overall requirements of the mud purification system, the processing capacity of the desander should exceed 125% of the normal mud circulation volume to ensure sufficient repeated purification of the mud in the purification tank and reduce the sand content in the mud.
The purified mud obtained through the desander is pressurized and enters the desilter of the third-stage purification equipment, the mud cleaner, through the desilting pump. It is separated again using the cyclone principle to remove harmful solid phase particles with a separation midpoint above 36 microns. The desiltered mud is then discharged into the fourth chamber of the mud purification tank through the overflow pipeline of the desilter.
The bottom flows discharged from the desander and desilter contain a certain amount of mud. After the two bottom flows converge, they enter the shale shaker of the combined cleaner for further screening. The recovered mud is returned to the mud tank, while the sand and mud are discharged.
Even after three stages of purification, the mud still contains a large amount of harmful solid phase particles. When the mud is in a non-weighted state, two centrifuges are used in parallel to remove harmful solid phase particles larger than 5 microns. The processed mud is discharged into the fifth chamber of the mud purification tank.
When the mud is in a weighted state, the drilling fluid centrifuge not only removes harmful solid phase particles but also removes the weighting material barite from the mud, resulting in a rapid decrease in mud density and a significant loss of weighting material. To avoid the loss of weighting material and achieve the goal of removing harmful solid phase particles, two centrifuges are used in series, with the medium-speed centrifuge as the first stage and the high-speed centrifuge as the second stage.

The weighted mud extracted from the mud tank by the feed pump of the low-speed centrifuge is processed by the centrifuge, and the processed mud enters the mud purification tank. The bottom flow (containing a large amount of barite) is discharged into the dedicated tank below the medium-speed centrifuge. It is pumped into the second-stage high-speed centrifuge for further separation. The mud containing barite returns to the mud purification tank to maintain the stability of the mud’s performance. The separated harmful solid phase particles are discharged outside the system, achieving the goal of purifying and maintaining the stability of the mud’s performance.

The specific configuration of the solid control equipment at each level will be adjusted according to the specific conditions of the operation site to achieve the best mud purification and recovery effect.

KOSUN- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
WhatsApp/Wechat:+86 13379250593
Contact person: Monica Li
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10/08/202310/08/2023

We Urgently Need Efficient Drilling Waste Management Solutions.

We urgently need efficient drilling waste management solutions.
Why was there so much waste in early oil drilling?
There were several reasons for the generation of a significant amount of waste in early oil drilling:
One of the most important reasons is the lack of technological advancements, in the early days of oil drilling, the technology and techniques were not as advanced as they are today. This resulted in less efficient drilling processes, leading to a higher volume of waste generation.
Another vital reason is inadequate waste management practices. The understanding of proper waste management practices was limited during the early stages of oil drilling. There was often a lack of awareness or regulatory requirements regarding the proper handling and disposal of drilling waste.
Due to the limited environmental regulations, environmental regulations and standards regarding waste management were not as stringent or well-established during the early years of oil drilling. This allowed for more lenient practices and less focus on waste reduction and proper disposal.
Another important reason is economic considerations, in the early days of oil drilling, the primary focus was on extracting oil as quickly and efficiently as possible. Waste management and environmental concerns were often secondary considerations, resulting in less attention given to waste reduction and disposal practices.
It is important to note that with advancements in technology, increased environmental awareness, and stricter regulations, the oil drilling industry has made significant progress in minimizing waste generation and implementing proper waste management practices.

Tag: efficient drilling waste management solutions,

09/20/202309/15/2023

Drilling cutting treatment equipment is the key process in the process of cutting treatment

Drilling cutting treatment equipment is the key process in the process of cutting treatment.

Drilling is a high-intensity operation that will produce a large amount of cuttings, which will pollute the environment if not treated effectively. Drilling cuttings treatment technology involves the design of a drilling fluid system, the selection of cuttings treatment equipment, and the control of the treatment process.

KOSUN drilling cutting treatment equipment

Drilling fluid is an important liquid to carry cuttings from the bottom of the well and cool the bottom of the well. The design of the drilling fluid system should take into account the drilling purpose, wall stability, cuttings suspension, pollution control, and other factors.

The purpose of drilling determines the properties and selection of drilling fluid. Different drilling purposes require different drilling fluids. For example, water can be used as drilling fluid to drill Wells, while special drilling fluids are needed to drill oil Wells. An important role of drilling fluids is to promote the stability of well walls and avoid problems such as mutual wear and soil layer collapse. The drilling fluid includes a pressure function, cuttings suspension function, anti-friction function, filtration control, mud column support function, etc. In addition to having a certain supporting effect on the well wall, the drilling fluid should also have enough suspension ability to ensure that the cuttings are taken out of the wellhead as soon as possible to avoid the accumulation of cuttings in the well. The drilling fluid contains harmful substances, which will affect the environment if the pollution is not controlled effectively. Therefore, pollution control should be fully considered in the design of the drilling fluid system.

So, drilling cutting treatment equipment is the key process in the process of cutting treatment. The selection and quantity of equipment determine the effect and cost of cutting treatment.
Therefore, when we choose drilling cutting treatment equipment, we should find a professional company, which can provide professional and economic solutions. KOSUN is a professional drilling waste treatment company, established more than 30 years, has rich experience in drilling cutting treatment.

09/18/202309/15/2023

Prominent Advantages of the Drilling Cuttings Zero-Discharge Process

The drilling cuttings zero-discharge process, also known as drilling waste management system, cuttings zero-discharge system, or drilling waste zero-discharge system, can be divided into water-based mud zero-discharge system and oil-based mud zero-discharge system according to its application.

With the continuous increase in environmental requirements, higher demands have been placed on drilling site cuttings treatment. The emergence of drilling waste management and purification systems not only effectively solves on-site environmental issues but also enables the secondary recovery and treatment of waste generated by the site’s solid control system. It preserves useful mud while centrally solidifying the treated cuttings, reducing the damage to the surrounding environment caused by on-site operations.
Traditional tailings treatment usually involves storing cuttings and wastewater generated during drilling in mud pits, which not only occupies limited land resources at the drilling site but also imposes economic burdens. Therefore, the update of mud treatment technology is urgently needed, and the advent of the drilling cuttings zero discharge process solves this problem effectively.
The drilling cuttings zero discharge process involves treating waste generated drilling during the drilling process, without passing through a mud pit for wastewater treatment. It is processed in real-time alongside the drilling process, achieving the integration of work efficiency, economic benefits, energy conservation, and environmental protection. In many drilling sites, this process is also known as the “drilling waste in-sync processing” technology. The drilling cuttings zero discharge process has been widely accepted and adopted in the world.

09/15/202309/15/2023

Drilling Oil-Based Cuttings Treatment Achieves Source Reduction and Emission Reduction

Drilling oil-based cuttings treatment achieves source reduction and emission reduction.

KOSUN’s cuttings dryer equipment can perform drying treatment on oil-based mud cuttings, achieving source reduction and emission reduction objectives, and enabling the drilling mud not to be discharged on-site and the waste mud to be recycled and reused.
Through the treatment of KOSUN’s cuttings dryer equipment, the following effects can be achieved:
(1) Significantly reduce the amount of solid phase emissions.
(2) The drilling fluid in drilling waste can be separated and recovered through high-speed variable frequency centrifuge, thus enabling reuse in the drilling solid control system.
(3) It can help drilling companies save a significant amount of drilling fluid costs.
(4) It can reduce the costs of handling, transportation, and centralized treatment of drilling waste, making it the best choice for drilling companies’ drilling waste treatment projects.

Tag: drilling oil-based cuttings treatment

09/13/202309/12/2023

An Overview of the Drilling Dig Mud Tank System: Composition and Function

The components and applications of a drilling rig mud tank system may include:

Mud Tank: It is are large container used to store and circulate drilling fluids (mud) during the drilling process. It has various compartments for different purposes such as mixing, settling, and storing mud.
Shale Shaker: It is a vibrating screen that separates large solids and cuttings from the drilling mud. It helps in maintaining the consistency and quality of the mud.
Mud Agitators: These are mechanical devices that stir the drilling mud in the tanks to prevent settling and maintain a uniform mixture. They ensure the mud remains well-mixed and homogeneous.
Desander and Desilter: These are hydrocyclone units used for removing finer solids, sand, silt, etc. from the drilling mud. Desander removes larger particles, while desilter removes smaller particles.
Centrifuge: It is a machine that uses centrifugal force to separate the components of liquid and solid particles or a mixture of liquid and liquid.
Mud Pumps: The mud pumps are used to circulate the drilling mud from the mud tanks down the drill string and back up to the surface. They provide the necessary pressure to enable drilling operations.
Vacuum degasser: The vacuum degasser is usually used to remove gases, such as methane and other harmful vapors, from the drilling mud. It helps in maintaining the safety and stability of the drilling process.

The main applications of a drilling rig mud tank system include:

Controlling and maintaining the properties of drilling mud, such as viscosity, density, and pH.
Removing solid particles and cuttings from the drilling mud to ensure proper drilling performance.
Recycling and reusing the drilling mud to minimize waste and reduce costs.
Managing and disposing of drilling waste in an environmentally responsible manner.
Providing a safe and efficient drilling operation by controlling the drilling fluid properties.

Drilling rig mud tank system plays an important role in oil drilling and other industrial fields. It stores, blends, agitates and mixes mud, performs filtration and solid-liquid separation, and controls mud circulation and circulation parameters. The application of a drilling rig mud tank system not only improves the efficiency and safety of drilling operations, but also plays a positive role in environmental protection.

08/22/202308/22/2023

Discover KOSUN’s Effective Drilling Waste Disposal

Drilling waste disposal is an important aspect of the drilling industry, and finding the right drilling waste disposal equipment is crucial for companies working in this industry. Xi’an KOSUN Environmental Engineering Co., Ltd. is a leading provider of drilling solids control equipment and drilling waste treatment solutions. With its global rich and extensive experience, the company has become a trusted partner in more than 60 countries around the world. Their main focus is on drilling waste treatment, solids control equipment, and mud recovery systems, among others.

A major feature of the drilling waste treatment solution of Xi’an KOSUN Environmental Engineering Company is that it includes various technologies such as oily sludge thermal washing treatment system and oily sludge thermal desorption treatment. These innovative approaches ensure the effective removal of hazardous substances from waste, thereby facilitating the adoption of more sustainable waste management methods. In addition, the company also specializes in the treatment of oil-water mixed waste mud and water-based drilling waste, providing comprehensive solutions for different types of drilling waste.

The company’s commitment to environmental protection is reflected in the development of green and environmentally friendly sludge treatment and soil remediation equipment. Xi’an KOSUN combines vibration separation technology, centrifugal separation technology, and fluid mechanics to create an efficient and effective solid-liquid two-phase separation solution in the process of garbage disposal. This can reduce pollutant emissions and recycle reusable resources, meeting local government emission standards and environmental protection requirements.

Xi’an KOSUN recognizes the importance of complying with national policies and regulations. Their focus on providing environmentally friendly solutions meets the growing global demand for sustainable practices. By utilizing drilling waste disposal equipment, companies can contribute to a cleaner environment and minimize their impact on the surrounding ecosystem.

In conclusion, Xi’an KOSUN Environmental Protection Co., Ltd. provides comprehensive drilling waste treatment solutions through its series of drilling waste treatment equipment. With a global presence and commitment to green practices, the company has become a trusted partner to companies in the drilling industry. By leveraging its innovative technologies and expertise, the company can effectively manage drilling waste, reduce emissions and meet environmental regulations. Ensure a sustainable future for your drilling operations by investing in Xi’an KOSUN drilling waste treatment solutions.

Tags: drilling waste disposal, drilling waste management, drilling waste treatment

08/11/202308/11/2023

Water-based Drilling Mud Treatment Process

The solid control system is an indispensable system function module in oil drilling operations, the traditional solid control system is usually composed of a circulation tank, shale shaker, cleaner, centrifuge, etc., with a high cost of purchase and subsequent use, high energy consumption, low reliability, in order to meet the zero discharge environmental regulations need to support the corresponding drilling mud treatment system and other drawbacks. To this end, we have proposed an integrated solution to replace the traditional water-based waste mud treatment system and drilling waste system based on years of practical experience. It has been successfully applied to an oilfield drilling site in Changqing and has achieved good economic and energy-saving environmental benefits.

Water-based drilling waste disposal process

Wellhead return mud discharge to circulation settling tank;
The mud in the circulating settling tank is settled step by step by way of high overflow and then pumped back to the solid control system with the submersible sludge pump for reuse, and the solid phase is transported to the broken rubber tank with the excavator;
Three agitators are installed on the rubber-breaking tank, and the materials entering the rubber-breaking tank are added to flocculate;
The filter press slurry pump suction broken glue tank flocculated material to the filter press for filtering;
The clear liquid after pressing and filtering can be continuously transported to the storage tank;
The solid phase after filtration is transported to the buried tank through the belt conveyor;
Use the excavator to transfer the solid phase of the buried tank.

08/10/202308/10/2023

KOSUN Mud Cleaner for Drilling Fluids Plays an Important Role in the Drilling Mud System

2, Gas separation: The drilling mud cleaner can remove gases from the drilling fluid, such as dissolved gases, bubbles, and free gas. By separating gases, it prevents negative impacts on the performance of the drilling fluid, such as reducing its density and increasing viscosity.

3, Viscosity reduction: The mud cleaner can lower the viscosity of the drilling fluid by removing colloids and high-molecular-weight polymers, improving its flowability and pumping performance.

Mud cleaner for drilling fluids is the second phase purification Equipment in the Drilling mud system. It’s mainly used for the treatment of 15~47μm solid particles in drilling fluids. The main purpose of the mud cleaner for drilling fluids is to purify and treat the drilling fluid during the drilling process in order to maintain and optimize the performance and quality of the drilling fluid.
Its specific uses include:
1, Solids control: The mud cleaner machine effectively removes solid particles from the drilling fluid, such as drill cuttings, rock cuttings, and sand particles. This helps maintain the cleanliness of the drilling fluid, preventing the accumulation and deposition of solid particles in drilling equipment, thereby reducing equipment wear and failures.

4, Performance adjustment: The mud cleaner desilter desander allows for the adjustment of the drilling fluid according to specific needs. This can be achieved by adding chemical agents and adjusting process parameters to meet the requirements of different formations and drilling conditions, such as adjusting the density, viscosity, and filtration control of the mud.

In a word, the mud cleaner is used to ensure that the drilling fluid maintains good performance and quality, thereby improving drilling efficiency and safety. KOSUN Machinery can design and produce different types of Mud cleaner according to customer needs.

https://hankoresources.com/kosuns-drilling-waste-treatment-system-has-been-successfully-put-into-operation-in-many-well-sites/

07/16/202307/16/2023

The benefits of utilizing drilling waste treatment systems

Utilizing drilling waste treatment systems provides several benefits, contributing to more efficient and environmentally responsible drilling operations. Here are some key advantages of using drilling waste treatment systems:

1, Regulatory Compliance:

Drilling waste, including drill cuttings, drilling fluids, and associated contaminants, is subject to various environmental regulations. Utilizing drilling waste treatment systems helps drilling companies meet these regulatory requirements. By effectively treating and disposing of drilling waste, operators can avoid fines, penalties, and legal complications associated with non-compliance.

2, Environmental Protection:

Drilling operations have the potential to impact soil, water bodies, and ecosystems if drilling waste is not properly managed. Drilling waste treatment systems help mitigate these environmental risks. They remove or reduce contaminants from drilling waste, ensuring that it meets acceptable environmental standards before disposal. This minimizes the potential for soil and water contamination, protecting natural resources and biodiversity.

3, Resource Recovery:

Drilling waste treatment systems often include processes that enable resource recovery. For example, drilling fluids and base oils can be recovered and recycled for reuse, reducing the need for fresh drilling fluid and minimizing resource consumption. Similarly, valuable metals or minerals present in the drilling waste can be extracted and recycled, providing economic and environmental benefits.

4, Cost Savings:

Implementing drilling waste treatment systems can lead to significant cost savings. By recovering and reusing drilling fluids, companies reduce the need for purchasing fresh fluids, resulting in lower operational expenses. Proper treatment and disposal of drilling waste also reduce potential liabilities and associated costs, such as fines or remediation expenses due to environmental damage. Additionally, resource recovery from the waste stream can generate additional revenue streams for the company.

5, Improved Operational Efficiency:

Efficient drilling waste treatment systems can enhance overall operational efficiency. By removing contaminants from drilling waste, the systems help maintain the desired properties of drilling fluids, ensuring their optimal performance during drilling operations. This leads to improved drilling rates, reduced downtime, and increased operational productivity.

6, Public Perception and Reputation:

The responsible management of drilling waste is increasingly important for maintaining a positive public perception and reputation. Utilizing drilling waste treatment systems demonstrates a commitment to environmental stewardship and sustainable practices. This can enhance the company’s image, attract investors and customers who prioritize environmental responsibility, and build trust with regulatory authorities and local communities.

7, Health and Safety:

Proper treatment and disposal of drilling waste contribute to a safer work environment for drilling personnel. By reducing or eliminating harmful contaminants, the risk of exposure to hazardous substances is minimized. This protects the health and safety of workers, reduces the potential for occupational hazards, and promotes a safer overall drilling operation.

It’s important to note that the specific benefits of utilizing drilling waste treatment systems may vary depending on factors such as the type of system used, the characteristics of the drilling waste, and local regulations. However, overall, implementing these systems provides significant advantages in terms of regulatory compliance, environmental protection, resource recovery, cost savings, operational efficiency, public perception, and health and safety.