TBM Muck treatment System-KOSUN

Xi’an KOSUN Environmental Engineering Co., Ltd. focuses on development and services of complete technologies and equipment of sludge and TBM muck reduction and resource utilization.Our TBM Muck Treatment System had been successful used in shenzhen,China.

TBM Muck treatment System
TBM Muck treatment System

Use of TBM muck as construction material: Tunnel boring machines (TBM) are widely used in tunnel construction in rock. The rock chips (muck) produced are rarely used for construction applications, however, because the suitability of the material is not well understood. Yet the cuttings appear to be of approximately the correct average size for some applications. If they are suitable in other respects, cost savings can be realized in tunnel construction, where aggregate is a common requirement. A review of standard construction aggregate specifications indicates that hardrock TBM much would be suitable for several construction applications with a minimum of processing: road pavement and structural concrete. Processing options also are discussed for cases where the raw TBM muck is nearly, but not quite, suitable. A 0.65 metric ton (1420 lb) cutting sample generated by a laboratory tunnel boring machine operating in a welded tuff is analyzed for suitability for different construction applications. In addition, numerous tunneling projects that use or have studied TBM waste for construction purposes are described.

Know more about KOSUN TBM Muck Treatment System, please email sales@adkosun.com.

Tag:TBM Muck Treatment System.

Kosun- China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

KOSUN Tunnel Boring Mud System

An efficient Tunnel Boring Mud System is the basis for the successful use of slurry-supported tunnel boring machines(TBM). KOSUN Tunnel Boring Mud System is popular for project of AVN Machines, Mix shields  or Shaft Sinking Machines and is suitable for purifying slurry in the mud-water balance shield, diaphragm wall, pile foundation and other projects in the process of circulation drilling. KOSUN Tunnel Boring Mud System can save construction costs, reduce mud emissions and reduce environmental pollution. It is an economical, efficient and environment-friendly necessary construction equipment. 

Advantages of Tunnel Boring Mud System:

(1) Simple and useful treatment process, as well as convenient installation, operation and maintenance;

(2) Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

(3) Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

(4) Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

(5) Meet various power specifications as per construction needs, and even generator set can be used for operation;

(6) The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment units.

KOSUN Tunnel Boring Mud System utilize our shale shakers, desanderdesilter, as well as decanter centrifuges to processes separate and remove the excavated solids from the bentonite suspension – a mixture of water and thixotropic clay. The cleaned fluid is then transferred back to the slurry circulation. Tunnel Boring Mud System is very important for slurry tunnel boring. KOSUN is also very professional at Tunnel Boring Mud System.(Editor:Kosun Lily Wang)

Kosun-China Solids Control Leader&Drilling Waste Management Expert
Email: sales2@adkosun.com
Wechat:+86 18792396268
Contact person: Lily Wang
Online consulting:
http://www.kosun.com
http://www.kosuneco.com

Kosun KDS-500 Shield Slurry Treatment System

Since the introduction of slurry balance shield, the slurry separation and treatment system and equipment have appeared.During the construction of slurry shield, slurry treatment is one of the important factors affecting the normal tunneling of the shield, and directly affects the construction schedule, construction cost and environmental protection.The application of slurry shield, along with the tunnel construction, is gradually developed from the city edge to the city center.Due to the limitation of the construction site, the mud water treatment equipment must cover a small area and have a high treatment rate, so an efficient and integrated slurry treatment equipment has become the first choice of the owner and the construction unit.

Xi’an Kosun Environmental Engineering co.,LTD,It is a professional company providing integrated solutions of solid waste treatment in the field of energy conservation and environmental protection, focusing on the development and service of complete sets of technologies and equipment such as sludge reduction and resource utilization.

Kosun Environmental Engineering co., ltd. helps customers with sludge reduction and disposal services, including: general contracting of sludge treatment, sludge treatment mobile site services, sludge treatment package solutions.

Kosun KDS-500 shield slurry treatment system is a modular design system.The system is designed for mud purification in medium sized slurry balance shield construction projects.The KDS-500 system is composed of a coarse vibrating screen module and two sets of sand removal modules. The coarse vibrating screen module is equipped with a coarse screen for removing large particles, and the sand removal module is equipped with a desander hydrocyclone and a fine vibrating screen.

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The slurry falls into the collecting box through the coarse vibrating screen, and then is separated and transported to two sets of sand removal modules through two connecting pipes. The sand removal module is equipped with a desander hydrocyclone, which can remove the sand in the slurry.After two levels of treatment, the effect of repeated circulation can be achieved.

KD-500 slurry treatment plant

KOSUN KD-500 slurry treatment plant for mud balance shield is of modular structure design, which is specialized for mud purification in medium slurry balance shield construction projects.

Wide Application Of KOSUN slurry treatment plant:

1.Engineering Mud Treatment

2.Dredging sludge treatment of rivers and lakes

3.Urban pipe network sludge treatment

4.Sludge treatment of sewage treatment works

5.Remediation and control of contaminated soil

6.Tailing treatment and utilization

Slurry Treatment Plant
Slurry Treatment Plant

Main Technical Parameters of KD-500 Slurry Treatment Plant for Mud Balance Shield:

-Max. Capacity: 500m³/h

-Max. Mud Density: 1.18g/cm³

-Sand Content (measured by elutriation meter):<18%

-Main Body Volume: 4.6m³

-External Dimensions: 7600×4050×3900mm

-Total Power: 212kW

KD-500 slurry treatment plant system consists of scalping shaker module and two sets of desanding modules. Equipped with coarse-mesh screens, the scalping shaker module is used to remove large particles, and the desanding module is equipped with a desander and a primary shaker.

The mud falls into the collecting box via scalping shaker, and then is divided into two sets of desanding modules through two connecting pipes. Each desanding module is equipped with a desander for sand removal from the mud. After two staged treatment, the recycling effect can be achieved.

KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in many fields, thus really realizing energy conservation and emission reduction. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

High Speed Railway Construction Mud Management Equipment

How to management high-speed railway construction mud? KOSUN provide KD series mud management equipment.

KOSUN KD series mud management equipment mainly consists of scalping shaker module, desanding module and desilting module. As a pre-screener, the scalping shaker can remove coarse particles from mud. The desanding module is equipped with desander (primary cyclones) and fine-mesh shaker and mainly removes granulated sand. The desilting module is equipped with desilter (secondary cyclones) and can conduct a fine separation selectively according to the field needs of customers. Mud closed-loop circulating purification mode and lower water content in slags help reduce the environmental pollution.Wear parts of the system are of anti-corrosion and wear-resistance, long service life and low failure rate, and the system can be suitable for various severe working conditions.

mud management equipment
mud management equipment

 

Advantages Of KD SERIES Mud Management Equipment:

-Simple and useful treatment process, as well as convenient installation, operation and maintenance;

-Modular and integrated design, transportation and installation subject to standard container size, foldable operating platform, compact structure, small footprint and flexible field use;

-Adjustable G-force of shale shaker, screen panel angle and mesh size, strong overall system adaptability and easier treatment of materials from various formations;

-Meet separation requirements on various materials and customize process as per the cut point of D 50 ; meet the requirements on different handling capacities, 100~3000m³/h;

-Meet various power specifications as per construction needs, and even generator set can be used for operation;

-The whole system is skid-mounted integrated system and can be also changed into vehicle-mounted mobile treatment unit.

KOSUN is committed to providing customers with one-stop environmental treatment technologies and services in engineering mud treatment, dredging sludge treatment of rivers and lakes, urban pipe network sludge treatment, renediation and control of contaminated soil, tailing treatment and utilization above fields, thus really realizing energy conservation and emission reduction. (Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com

Light rail mud management and separation process

Mentioned the Light rail mud management and separation equipment, we should first understand the classification of shield machine.

一, the classification of shield machine.

(1) According to if the excavation face is closed:

  1. Closed 2. Open

(2) according to the different principle of balanced excavation surface earth pressure and water pressure:

  1. Closed shield machine can be divided into:
  2. earth pressure type B. mud type
  3. Open shield machine is divided into:
  4. hand-digging B. semi-mechanical digging C. mechanical digging.

二, the Light rail mud management and separation process:

Mud-water balance shield machine is a device for mud-water separation in the shield. The mud is used to resist the water pressure, and earth pressure on the excavation face to keep the stability of the excavation face, and control the deformation of the excavation face and the foundation settlement. The mud film is formed on the excavation face to keep the water pressure effectively acting on the excavation face.

mud separation system
mud separation system

The management and separation process of KOSUN KD Series mud management system:

(1) Separation of most solid stones and clods by primary screening;

(2) After the first stage is separated, most of the large particles above 3mm are separated, the separated mud flows to the slurry tank, and then is pumped by the mud pump to the secondary cyclone for separation;

(3) The accuracy of secondary separation is in the range of 70-74μm. After the secondary separation, the slurry is again pumped to a three-stage flow separator for separation.

(4) Three-stage cyclone separation accuracy is in the range of 20 ~ 25μm, three separate mud flow back to the pulp pool;

(5) After the waste slurry is subjected to pressure-dependent separation by a filter press as required, the mud particles larger than 5 μm in the slurry are almost completely separated, and then the precipitate is discharged to meet the emission requirements. Through these 5 steps the mud particles and water are separated.(Editor:Kosun Lily.Wang)

Kosun- China Solids Control Leader&Drilling Waste Management Expert

Tel.: +86 29 87304914

Email: sales2@adkosun.com

Contact person: Lily Wang

Online consulting:

http://www.kosun.com

http://www.kosuneco.com