Drilling Waste Management System – Containment and Handling

Drilling Waste Management

Drilling waste management  is more and more important. The necessity of energy is increasing relentlessly. People are becoming more and more power hungry. With the increase in the demand, drilling companies are trying to cope up with the ever increasing demand by setting up new drilling sites.

A major issue that any drilling company has to handle is how to manage the drilling wastes generated from shale shaker cuttings. Drilling waste management companies are trying to sort out the most environment friendly method for the waste management.

Drilling Waste Management Plan
Drilling Waste Management Plan

A major step of drilling waste management plan is managing the containment of the wastes generated by shale shaker. A discussion about the issue is given below.

How the drilling waste is contained and handled: The first issue that should be consider in containing and handling drilling waste is the geographical features of the certain drilling sites.

Containment and handling of drilling wastes are no longer to simply on shore based as more and more companies are engaging in off shore drilling for new source of oil and gas. The most common way of managing shale shaker generated drilling wastes is building and using sumps.

Different types of drilling wastes including cement returns drilling wasted and drilling cuttings are contained in a sump. The sumps that are used to contain drilling wastes should not be built in non – polluted area of surface.

A sump inspection must be performed by experts right before the waste disposed in it. A waste tracking system for the drilling wastes must be developed to control the flow of wastes in the sumps.

A regular and efficient inspection schedule must be maintained by the employees in order to ensure that waste contamination sumps are in subtle condition. Another important issue for handling and contamination of drilling waste is decommissioning the sumps. When any sump is decommissioned, drilling authority must ensure that there is zero possibility of further contamination.

Drilling Waste Cuttings Treatment – Pit Less Mud System

Drilling Waste

Oil and gas drilling is one of the most prolific business now a days. A very complex mechanism is used to drill oil and gas from the mine. A very common equipment that is seen in oil and gas drilling area is a shale shaker.

There are two basic approaches of drilling using a shale shaker .
The first one is the solid control system which is very popular for drilling now a days.
The second approach is the pit less mud system for drilling. Today the focus will be given on the pit less mud system for drilling.

What is pit less mud system for drilling: The pit less mud system for drilling is basically a process in which no pit is dug on the surface while for collecting cuttings from drilling.

drilling waste
drilling waste

In pit less mud system for  drilling waste cuttings treatment , a very important thing that is required to maintain is a proper integration between the waste management system and solid maintaining process. When the waste cuttings are taken out from shale shakers , two particular equipments named G force drying shaker and vertical cutting dryer are used to extract the liquid and to make the cuttings drier.

After that, the dry cuttings are transported from the shale shaker unit to the disposal unit. In that stage, the waste cuttings can be disposed on the surface without digging any pit. In many oil and gas drilling sites, a more environment friendly approach is taken to dispose drilling waste cuttings.

In that case, the drilling waste cuttings are taken to another unit for the final processing. In this unit, the waste cuttings are processed via solidification process. Waste cuttings can also be processed by thermal desorption machine. Thus, the drilling waste cuttings become contamination free and environment friendly. Then, the waste cuttings can be disposed without any fear.

Drilling Waste Management Market-Global Market

Drilling Waste Management Market

Drilling waste management market cover all over the world that equipment recoginized all over the world and appraised all over the world.

With the development of the industry, we are facing more and more challenges
and responsibility to protect our environment. At the same time, government agencies continue to increase the limit emission polls cut into the environment.
Support both goals Industry and regulatory agencies.
Kosun has been developed sturdy drilling waste management equipment to lessen pollution.

Drilling waste management system module
Drilling waste management equipment module

KOSUN is registered in Beijing as an import-export trading company specializing in well-drilling solid control equipments, drilling Rig accessories and mud services in the oil field. KOSUN Oil Service takes charge of the promotion, sales and after-sales service of its products in Chinese market. As one of the main partners of DERRICK in Chinese market, KOSUN Oil Service is available to provide all series of products and accessories of DERRICK to customers in China.

drilling waste management system
drilling waste management system

1. Kosun was established in 1992, the oil field solid control equipment has 25 years of history.
2. Kosun products are exported to Russia, Kazakhstan, Turkmenistan, Azerbaijan, Egypt, Nigeria, Malaysia, Canada, India and Mexico and other 70 countries.
3. Kosun  is one of the earliest manufacturers of ancillary drilling equipment in China and the exclusive manufacturer of oil field solid control equipment.
As China’s first API control of solid control equipment manufacturers.
4.KOSUN has more than 76 patents on solid control and drilling mud waste management equipment.
5. Corson products through the European DNV CE and the Russian TP TP certification.
6.KOSUN Solids America LLC is China’s first US-based solid control company.
7. Kosun management system production in line with HSE system ISO900 and ISO 1: 2008, to ensure your safety products.
8. Kosun  has the right to use the API Q1 logo, is the oil and Sinopec oil drilling equipment and parts of a network provider.
9. The total area of ​​the Solid Control System is more than 70,000 square meters (700,000 square feet).
10. The establishment of after-sales service companies in Kazakhstan and Indonesia and the development of high standards in nearly 20 countries, responsible for sales and after-sales services.
11. KOSUN is SCOMI and BRANDT partners in China.
12.KOSUN has a special equipment for manufacturing vibrating shaker screens in Asia’s largest screen center city.

We are looking forward to cooperation with you.

Drilling Waste Management System From Famous Brand Kosun

Drilling Waste Management System

Drilling Waste Management System is very popular in the drilling industry.  There are three series:
1.oil & gas drilling solids control equipment
2.drilling waste treatment equipment
3. decanter centrifuges

drilling waste management system
drilling waste management system

Including 25 categories of products which can be provided by Kosun.
They are used in below category:
1.coalbed methane drilling
2.shale gas drilling
3.water well
4.geothermal well drilling
5.trenchless horizontal directional crossing projects,
6.mine gravel staged treatment
7.tailings treatment
8.rive dredging works
9.industrial wastewater treatment
10.environmentally friendly sewage treatment
11.waste oil recovery and purification treatment
12.oil &gas drillingand workover.etc.

drilling waste management system
drilling waste management system

In order to meet  for the requirements of international market, KOSUN have got approval of ISO9001, API SPEC Q1, ISO/TS 29001, ISO14001, OHSAS18001, CE, EAC and BV certificates.

Advantages and Benefits

1.Recovery and Recycling
Reducing, recycling and recovery are key to effective waste management
deal with. We try to recycle and recover, reduce operating costs
As well as the affect on the environment.

2.Processing and Disposal
We provide several processing and handling options to solve your drilling waste need.
They were selected as part of our engineering fluid management
SM process to determine the appropriate action required – given specific fluid types, environmental restrictions and created waste streams

3.Inclusive and Handling
With the increasing pay more attention on environmental protection, the industry is dedicated to safe control and handling of drilling waste.
We share this commitment with the equipment portfolio to mitigate issues related to managing drilling waste,
Reduce environmental compliance issues and promote best practices.

Drilling waste management system not only shorten the drilling time but alos minimize borehole problems and take systematic measures.
Method to carry out the life cycle analysis of the well, can improve and maximize the drilling performance.

Kosun website welcome your coming. We will try our best to provide best service and high quality products. Please don’t hesitate to contact us.  We are happy to assist you.

 

Drilling Waste Management System High Quality Low Price From KOSUN

Drilling Waste Management System

Drilling waste  management system is consist of  several sets of equipment for conveying cuttings.

Oil and gas field enterprise solid waste mainly has three kinds: drilling waste mud, cuttings dryer, landing crude oil, sludge and oil sands.

drilling waste management system
drilling waste management system


1, Drilling Waste Mud

(1) Classification: water-based drilling mud, oil-based drilling mud and gas-based drilling mud.

(2) the source:

First, due to changes in geological properties, the mud system to replace the sludge generated, that is not suitable for drilling engineering and geological requirements of drilling mud, drilling process, due to failure of part of the performance was discharged drilling mud ;

Second, after completion of drilling wells in the mud field. That is, the mud in the wellbore which is replaced by the clean water when the well is completed;

Thirdly, the mud which is generated by the leakage of the mud circulation system, that is, the drilling mud discharged by the circulatory system running, dripping, The waste mud yield is 634T / 104m, the discharge volume of drilling mud is about 40 × 104T / year, and the emission rate is about 40%

(4) The main pollutants: hydrocarbons, salts, all kinds of organic polymers, lignin sulfonate, some heavy metals (such as mercury, chromium, copper, lead, arsenic) and barite impurities.

(5) nature: PH value is high, about 8.5 ~ 12, basic; contains a certain amount of weighting agent and chemical treatment agent; some drilling mud contains oil; some contain toxicity (due to drilling formation contains Toxic substances, additives contain toxic substances).

(6) Hazard: high pH, ​​high concentrations of soluble salts and petroleum affect the structure of soil and plant growth hazards; harmful heavy metal ions such as hexavalent chromium, divalent mercury, divalent cadmium, divalent lead and Organic compounds that can not easily be degraded by animals and plants, molecular polymers easily enter the food chain and accumulate in the environment or animals and plants, endangering the health and safety of human beings; organic waste treatment to increase the COD and BOD of aquatic organisms; Normal growth.

Drilling Waste Management System from Kosun Equipment

Drilling Waste Management System

Drilling waste management system demand  from below 5 points:
1.optimized solid control,
2.containment and disposal,
3.recycling
4.Recovery

5.treatment and disposal.

But this is not what we offer. 

We provide a complete range of services : maximum range and minimum risk so to meet all your drilling waste management. We offer a premium product warranty maximum reliability with minimum environmental risk.

drilling waste management system
drilling waste management system


To the people: we also offer maximum support from experienced, knowledgeable People – before and after you purchase – anywhere in the world. And by coupling. With a variety of high quality equipment and waste management expertise, we help ensure that maximum compliance with applicable regulations with minimum liability.

From service, you can not only get the comprehensive performance plan for each item, bu t alsp you get one thorough review, completion of a baseline comparative summary, review of established objectives,lessons learned and recommendations for improving future project procedures.

Reflecting the solid control – recovery and reuse, containment and handling of the specific needs of the kit,
Treatment and disposal. Shorten drilling time, minimize borehole problems and take systematic measures.
Method for well life cycle analysis can improve and maximize drilling performance.

We are able to provide our customers with three series of oil and gas drilling solid control equipment, centrifuges and drilling waste treatment equipment, including 25 products, which are widely used in oil and gas drilling and well repairing, CBM drilling, shale gas drilling, Drilling, vertical dryer ,trenchless horizontal directional crossover engineering, ore gravel stage treatment, tailings treatment, river dredging engineering, industrial wastewater treatment, environmental protection sewage treatment, waste oil recovery and purification treatment.
As for the requirements of the international market, Kosun has passed ISO9001, API SPEC Q1, ISO / TS 29001, ISO14001, OHSAS18001, CE, EAC and BV certification.

We are looking forward to your contaction. Welcome !

Drilling Waste Treatment of Pit Less Mud System by Kosun

Drilling Waste Treatment

Drilling waste  treatment  of pit Less Mud system,  is a very important thing that is required to maintain is a proper integration between the drilling waste management system and solid maintaining process.

Oil and gas drilling is one of the most prolific business now a days. A very complex mechanism is used to drill oil and gas from the mine. A very common equipment that is seen in oil and gas drilling area is a shale shaker.

There are two basic approaches of drilling using shale shakers .
The first one is the solid control system which is very popular for drilling now a days.
The second approach is the pit less mud system for drilling. Today the focus will be given on the pit less mud system for drilling.

Drilling waste treatment for sale
Drilling waste treatment

What is pit less mud system for drilling: The pit less mud system for drilling is basically a process in which no pit is dug on the surface while for collecting cuttings from drilling.

When the drilling waste cuttings are taken out from shell shaker, two particular equipments named G force drying shaker and vertical cutting dryer are used to extract the liquid and to make the cuttings drier. After that, the dry cuttings are transported from the shale shaker unit to the disposal unit. In that stage, the waste cuttings can be disposed on the surface without digging any pit. In many oil and gas drilling sites, a more environment friendly approach is taken to dispose drilling waste cuttings .

In that case, the drilling waste cuttings are taken to another unit for the final processing. In this unit, the waste cuttings are processed via solidification process. Waste cuttings can also be processed by thermal desorption machine. Thus, the drilling waste cuttings become contamination free and environment friendly. Then, the waste cuttings can be disposed without any fear.

Drilling Decanter Centrifuge Performance of Kosun

Drilling Decanter Centrifuge

The main part of a Drilling waste management system is the decanter centrifuge. Decanter centrifuge is typically used for treatment of waste water, separation of slurry and sludge from oil etc. here are some ways to maximize the performance of a decanter centrifuge :
•    It can be operated along with a Hi-g drying shaker for treating water based drilling waste or cuttings. After treating the waste with shakers, the mass is sent out into the decanter centrifuge for separating fine solids.

drilling decanter centrifuge
drilling decanter centrifuge

•    Vertical cutting dryers are widely used in almost every drilling field. Using decanter centrifuge along with vertical dryer will help in treating oil based and synthetic based drilling waste . The cuttings are first treated in shale shakers, then in vertical dryers and then go onto the decanter centrifuge.
•    Choosing the correct type of decanter centrifuge is also of utmost importance. Details of the equipment must be discussed with the supplier and the manufacturer. Operators can get a rough idea about the working performance and efficiency by looking through the data of machines in similar conditions.
•    The decanter centrifuges you choose must be according to your design. Some applications require high speed while others require a big bowl for separation. Remember to always have a clear picture in your mind beforehand before buying the machine.
•    The same model of the machine can also have minor difference is feeding technique, fluid level and layout of the machine. Any change in them can drastically affect the performance of the machine.
•    Last but not least, the machine should be operated by a professional operator. Decanter centrifuge requires highly skilled operators for its functions. A lot of things depend on the capabilities of the operator. The major problem most jobsites suffer from is the lack of skilled operators. So, this aspect of the machine is no less important than the others.

Drilling Waste Management Core Equipment : Cutting Dryer

Drilling Waste Management System

Drilling waste management system equipment is consist of vertical cutting dryer , D Series Decanter Centrifuge , Screw Pump ……Industrialists and operators are looking for ways to recover synthetic based and oil based fluids used for drilling to reuse them, safeguarding both economic and environmental objectives.

Cuttings dryer reduces the amount of drilling waste that is produced and that which has to be transported and helps in recovering the reusable fluids. This makes a significant impact on the expenditure spend and helps in saving a lot of money, not to mention the environmental benefits.

Drilling Waste Management System
Drilling Waste Management System

Cutting dryer also reduces the amount of drill cuttings and wastes.
A normal dryer intake the wet drilling wastes and delivers the same amount of cuttings minus the drilling fluids. The drilling fluids are collected using centrifugal force and such dryers are normally called centrifugal dryers. Conventional dryers involve a number of steps for recycling drill fluids.

The cuttings have to be collected and transported to special equipment. This requires a large amount of manpower. Also, the transportation of cuttings poses several practical problems, such as the degradation of cuttings before they reach a dryer. This leads to the cuttings breaking down and makes fluid recovery more or less impractical, owing to its poor efficiency. As a result, this can actually increase the amount of drilling waste , making the whole process of fluid recovery a waste of time.

But new methods have now been developed by various industries for fluid recovery. It makes use of high speed air and pressure to recover fluids. The air dries the cuttings and is collected by a particular system to retrieve the drilling fluids.

As the machine can now be operated at less power, they require only minimum maintenance and manpower. The operating cost of such machines is way below the cost of centrifugal dryers and is less susceptible to mechanical failure. They also provide a greater output, resulting in a better efficiency.

Drill Waste Management System by Kosun Manufacturer

Drill Waste Management System

Drilling waste management system of Kosun with high quality is well known all over the world.

Drilling waste management system is composed  of: Vertical cuttings dryer , D Series Decanter Centrifuge ,  Screw Pump……

The term drilling refers to the very process of extraction of essential substances like oil and gas from the ground. The process is a couple of centuries old and today, it is a trillion dollar industry. It is in fact, one of the most important aspects measuring a country’s development and global position.

drilling waste management system
drilling waste management system

But like any other process, drilling also has some side effects in the form of unwanted waste. This waste generated as a result of drilling process is termed drilling waste and is not something that can be neglected, given the very large quantities generated each year. To shed further light into the fact, let us consider an example.

A study conducted back in 1995 showed a total quantity of 150 million barrels or drilling waste generated in America alone. Today the case is more severe as the extraction of the substances has also increased exponentially with equally rising demand.

So if you do the math, the amount that is generated each year on a global scale can amount to gigantic figures. Thus the process of drilling waste management and handling is of great importance in the present scenario.

Drilling waste may be in solid or fluid forms. Both types of wastes are generated at the end of an extraction process. But in order to handle or manage these wastes more effectively, experts classified them into two further subdivisions. They are namely, acceptable and non acceptable. As the name suggest, the first one is less dangerous and would degrade causing little or no harm to the environment. But that is not the case for non acceptable wastes. These require more careful handling and if left unattended, they may cause catastrophic results in the future.

Various methods for managing and disposing drilling waste have been developed so far and most of the organizations undertaking these activities have also put them to good use.